Multi-material Direct Ink Writing 3D Food Printing using Multi-channel Nozzle

Abstract

This paper describes a method for multi-material 3D food printing using a multi-channel nozzle in direct ink writing (DIW) with rapid ink switching. Existing methods for multi-material food printing rely on independently controlled syringes, posing challenges in (1) aligning more than one type of food inks and (2) creating a seamless continuous food filament with different materials. To overcome this limitation, we developed a method using a Y-junction nozzle for seamless ink switching. The use of two inks possessing different rheological properties may result in the backflow of the higher-yield-stress fluid into the channel of the lower-yield-stress fluid, which was addressed by designing the channel sizes to limit the backflow. We successfully demonstrated continuous printing of two food inks exhibiting a yield stress difference on the order of > 102. Real-time switching of the materials can delay deposition at the intended location, which was overcome by introducing an offset distance to the toolpath, resulting in a 74% reduction in print errors. Lastly, we demonstrated the Y-junction nozzle for co-laminar extrusion of two food materials, enabling anisotropic arrangements in 3D food objects. Our approach applies the Y-junction nozzle for multi-material 3D food printing, with broad applicability to various edible inks.