Multifaceted insights of experimental, surface, and computational investigations for a synthesized pyrazolyl derivative inhibitor for carbon steel corrosion in an acidic environment

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For sustainable corrosion protection, this study introduces newly synthesized pyrazolyl-N-acetylthiocarbohydrazone (PTH) as a highly efficient and environmentally friendly inhibitor for carbon steel (CS) in an aggressive 1.0 M HCl solution. A comprehensive evaluation of PTH inhibition performance was conducted through chemical weight loss and electrochemical techniques, involving potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS), which demonstrated a significant reduction in CS corrosion. PDP and EIS reinforced these findings, confirming the robust protective nature of PTH with an inhibition potency of 96%. The mitigation power of the PTH can be explained by its adsorption onto the CS surface, which followed the Langmuir adsorption model. The inhibitor exhibited exceptional stability and efficiency across varying temperature conditions and various immersion times using EIS, reinforcing its reliability in harsh acidic media, with a mitigation capacity of 97.16% at 50 °C and 97.3% after 24 h. The morphology of the CS surface was examined using SEM /EDX (Scanning Electron Microscopy), AFM (Atomic Force Microscopy), and XPS (X-ray Photoelectron Spectroscopy), exhibiting the PTH adsorption over CS, which was also proved and elucidated employing theoretical quantum investigations as density functional theory and Monte Carlo simulations.

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The corrosion inhibition of 2-(benzylthio)-1,4,5-triphenyl-1H-imidazole (BTI) for carbon steel in a 1 M HCl solution was studied by means of weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. Quantum chemical calculations based on the DFT method were performed on BTI. Molecular dynamics simulations were carried out to establish the mechanism of corrosion inhibition for carbon steel with BTI in HCl. Kinetic and thermodynamic parameters of activation using a statistical model were calculated. Polarization curves revealed that BTI is a mixed-type inhibitor. The results showed that BTI is a good inhibitor for the corrosion of carbon steel in 1.0 M HCl solution and that its inhibition efficiency is higher than 88% at 1 × 10–3 M BTI. Adsorption of the inhibitor on the carbon steel surface follows the Langmuir adsorption isotherm, and the value of the free energy of adsorption, ΔGads, indicates that the adsorption of BTI is a s...

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Corrosion of carbon steel is a major problem that destroys assists of industries and world steel installations; the importance of this work is to introduce new heterocyclic compounds as effective and low-cost corrosion inhibitors. Three compounds of carbohydrazide derivatives, namely: 5-amino-N′-((2-methoxynaphthalen-1-yl)methylene)isoxazole-4-carbohydrazide (H4), 2,4-diamino-N′-((2-methoxy-naphthalene-1-yl)methylene) pyrimidine-5-carbohydrazide (H5) and N′-((2-methoxynaphthalen-1-yl)methylene)-7,7-dimethyl-2,5-dioxo-4a,5,6,7,8,8a-hexahydro-2H-chromene-3-carbohydrazide (H6) were used to examine the efficacy of corrosion of carbon steel in 1 M hydrochloric acid solution. This corrosion efficacy was detected by utilizing various methods including electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), weight loss measurements (WL), surface morphology analyses by atomic force microscopy (AFM), quantum chemical computations based on density functional theory (DFT) and molecular dynamics (MD) simulation. The results indicated that these compounds act as mixed type inhibitors i.e. reduce the corrosion rate of carbon steel due to the formation of a stable protective film on the metal surface and reduce the cathodic hydrogen evolution reaction. As confirmed from impedance, carbohydrazide derivatives molecules are adsorbed physically on metal surface with higher corrosion efficacy reached to (81.5–95.2%) at 20 × 10−6 M concentration at room temperature. Temkin isotherm model is the most acceptable one to describe the carbohydrazide derivative molecules adsorption on the surface of carbon steel. Protection mechanism was supported by quantum chemical analyses and Monte Carlo modeling techniques. The theoretical calculations support the experimental results obtained. This proves the use of carbohydrazide derivatives as a very effective inhibitors against the corrosion of carbon steel in acidic media.

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