Abstract

An axial static magnetic field (ASMF) is superimposed during the electroslag remelting (ESR) process to regulate the inclusion removal (GCr15 bearing steel) in the current study. After applying a 50 mT ASMF, the metal pool of the ESR ingot becomes shallower and the solidified dendritic structure tends to grow axially, together with a higher inclusion removal efficiency. The number of inclusions in ESR ingot decreases, and the inclusion with larger size (>10 μm) is almost eliminated. By tailoring the morphology of the liquid melt film (LMF), droplet, and metal pool, the ASMF applied in this study strengthens the kinetic conditions (inclusion migrated to slag/metal interface) for the inclusion removal, thus realizing the multi‐stage enhanced removal of inclusion during ESR process.

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