Microstructure and mechanical properties of TiC reinforced NbC-Ni4VC4Mo2C cermets

Abstract

Abstract The class of NbC-Ni cermets has emerged as a promising environmentally friendly alternative to WC-Co cemented carbide tools, although some inherent properties i.e. room temperature hardness and flexural strength, of NbC-Ni cermets may require further enhancements. To enhance the properties of NbC-Ni cermets, diverse methodologies were applied, including grain inhibition and the strengthening of the cermet through the use of reinforcements. This study systematically examined the impact of TiC additions, specifically at 10% and 20%, on both the microstructure and mechanical properties of NbC-12Ni-4VC-4Mo2C cermets. NbC-12Ni cermets were fabricated via vacuum liquid phase sintering (LPS) at 1400 °C and 1450 °C. Enhancements by incorporating 4% VC and 4% Mo2C, followed by TiC at 10% and 20% concentrations to the NbC-Ni-4VC4Mo2C cermet were made. XRD and SEM results confirm the formation of (Nb, X, Y) C solid solution cubic FCC carbides. Significant grain refinement was evident in the cermet samples, subjected to grain inhibition. The observed grain sizes ranged from a maximum of 6.84 μm (in NbC12Ni) to a minimum of 2.154 μm (in the sample containing 20% TiC) at 1450 °C. The incorporation of 20TiC at 1450 °C led to a remarkable 26.5% enhancement in average hardness compared to NbC-Ni cermet, and a 4.2% improvement over the 4VC4Mo2C cermet. At 1450 °C, 20TiC reinforcement led to an average fracture toughness of 9.331 MPa√m, representing a 4.56% improvement over the 4VC4Mo2C cermet. However, there was a marginal reduction in toughness compared to the NbC-Ni cermet. Moreover, the addition of TiC led to a decrease in the flexural strength of the cermets, with a maximum flexural strength of 939 N mm−2 recorded for NbC-Ni-4VC4Mo2C, representing an 11.6% increase compared to the NbC-Ni cermet.