Abstract

Wire and arc additive manufacturing (WAAM) is a novel technique for fabricating large and complex components applied in the manufacturing industry. In this study, a low-carbon high-strength steel component deposited by WAAM for use in ship building was obtained. Its microstructure and mechanical properties as well as fracture mechanisms were investigated. The results showed that the microstructure consisted of an equiaxed zone, columnar zone, and inter-layer zone, while the phases formed in different parts of the deposited component were different due to various thermal cycles and cooling rates. The microhardness of the bottom and top varied from 290 HV to 260 HV, caused by temperature gradients and an inhomogeneous microstructure. Additionally, the tensile properties in transversal and longitudinal orientations show anisotropy characteristics, which was further investigated using a digital image correlation (DIC) method. This experimental fact indicated that the longitudinal tensile property has an inferior performance and tends to cause stress concentrations in the inter-layer areas due to the inclusion of more inter-layer zones. Furthermore, electron backscattered diffraction (EBSD) was applied to analyze the difference in Taylor factor between the inter-layer area and deposited area. The standard deviation of the Taylor factor in the inter-layer area was determined to be 0.907, which was larger than that in the deposited area (0.865), indicating nonuniform deformation and local stress concentration occurred in inter-layer area. Finally, as observed from the fracture morphology on the fractured surface of the sample, anisotropy was also approved by the comparison of the transversal and longitudinal tensile specimens.

Highlights

  • Low-carbon high-strength steel has been applied in many fields such as shipbuilding, automobiles, mining instruments, and railways due to its unique characteristics of mechanical properties and weldability [1]

  • Conditions after the scanning electron microscope (SEM) analysis, which has a smooth surface and full fusion, there are some oxides or impurities brought from the prepared specimen

  • A low carbon component with high strength was fabricated by wire and arc additive manufacturing (WAAM) without any visible and an analysis on its component microstructure mechanical was undertaken, In this detects investigation, a low carbon withand high strength properties was fabricated by WAAM

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Summary

Introduction

Low-carbon high-strength steel has been applied in many fields such as shipbuilding, automobiles, mining instruments, and railways due to its unique characteristics of mechanical properties and weldability [1]. The excellent characteristics of CMT make it to be an ideal process for fabricating a large-scale part, which can overcome common troubles encountered during conventional welding process [10,11] In this study, it was adopted as the heat source during the deposition process. Rodrigues et al [15] studied the microstructure and mechanical properties of a high-strength low-alloy (HSLA) steel fabricated by WAAM. A low-carbon high-strength steel developed for ship building was deposited as a thin wall component. It analyzed the surface quality, microstructure evolution, microhardness, and transversal and longitudinal tensile properties. The relationship between fractography and the anisotropy of tensile properties was revealed

Materials and Methods
Both and Metals
Surface
Microstructure
Microhardness
Tensile Test and DIC Analysis
Fractography Observation
18. The standard deviation of the factor
18. Statistics the inter-layer area deposited and deposited with
19. Fracture morphology thetensile tensile specimens:
Conclusions
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