Abstract

Microfabrication of Si by KOH Etchant Using Etching Mask Amorphized by Ar Ion Beam

Highlights

  • In semiconductor processes, wet chemical etching and dry etching techniques are widely used for 3D microfabrication

  • Microstructures such as bridges and V-shaped grooves can be fabricated by appropriately selecting the crystalline plane of the Si substrate and the etching mask area.[3,4,5,6] The anisotropic etching of Si crystal using KOH wet etching has excellent uniformity and reproducibility, and can be widely applied to the manufacture of MEMS devices.[7,8,9,10] In the anisotropic wet etching of Si, SiO2 or Si3N4 is generally used as an etching mask

  • When Si itself is used as an etching mask material, a technique that combines amorphization processing by a friction force microscope or focused ion beam (FIB) and chemical wet etching can be used.[11,12,13,14,15] A singlecrystal silicon surface irradiated with 30 keV Ga+ by an FIB changes from crystalline to amorphous

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Summary

Introduction

Wet chemical etching and dry etching techniques are widely used for 3D microfabrication. The mechanism of wet chemical etching using, for example, hydrofluoric–nitric acid solutions is simpler than that of dry etching, and the etching profile is isotropic.[1,2] when a Si crystal surface is etched with a KOH solution, it is possible to fabricate a 3D structure composed of specific crystal planes due to the crystal orientation dependence of the etching rate In such anisotropic etching, microstructures such as bridges and V-shaped grooves can be fabricated by appropriately selecting the crystalline plane of the Si substrate and the etching mask area.[3,4,5,6] The anisotropic etching of Si crystal using KOH wet etching has excellent uniformity and reproducibility, and can be widely applied to the manufacture of MEMS devices.[7,8,9,10] In the anisotropic wet etching of Si, SiO2 or Si3N4 is generally used as an etching mask. We employed a low-energy ion beam using an electron cyclotron resonance

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