Abstract

The outstanding properties of carbon fibre-reinforced polymer composites are affected by the development of its microstructure during processing. This work presents a novel approach to identify microstructural features both along the tape thickness and through the thickness. Voronoi tessellation-based evaluation of the fibre volume content on cross-sectional micrographs, with consideration of the matrix boundary, is performed. The method is shown to be robust and is suitable to be automated. It has the potential to discriminate specific microstructural features and to relate them to processing behaviour removing the need for manufacturing trials.

Highlights

  • Carbon fibre-reinforced polymer composites (CFRPs) have outstanding properties at low weight [1] and contribute to the sustainability in air transport, automotive and in the wind energy sector

  • Unidirectional composites are found as individual structural elements in cables or pin-loaded straps [2]; they are most commonly found in the form of tapes, representing a semi-finished product for subsequent processing to laminates by tape laying, winding or press moulding

  • This paper showed that distinct microstructural features in the cross-sectional analysis of unidirectional composites can be identified with the method described

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Summary

Introduction

Carbon fibre-reinforced polymer composites (CFRPs) have outstanding properties at low weight [1] and contribute to the sustainability in air transport, automotive and in the wind energy sector. In their unidirectional configuration, they outperform most structural engineering materials in specific stiffness or specific strength. The processing history from carbon fibre rovings to finished parts affects their microstructural arrangement and homogeneity. Amacher [3] observed that spreading rovings to very thin plies increases the homogeneity of the resulting unidirectional laminates and leads to an increase in compression strength in fibre direction by. In laser-assisted tape laying, Çelic [6]

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