Mechanical properties of low calcium alkali activated binder system under ambient curing conditions

Abstract

These days, the construction industry is facing sustainability issues, leading to the selection of greener, low-carbon, alkali-activated materials. This study examines a low calcium alkali activated system composed of three constituents (ceramic brick, metakaolin waste, and phosphogypsum). The AAB compositions consist of the primary precursor, waste ceramic brick, which is increasingly (20–100 wt%) replaced with waste metakaolin. The alkaline solution was made of sodium hydroxide and water; dosage depended on the Na2O/Al2O3 ratio (1.00–1.36). The AAB specimens were inspected by using XRD (X-ray diffraction) and FT-IR (Fourier transform infrared spectroscopy) methods for the evaluation of mineral composition, accompanied by SEM–EDS (scanning electron microscopy & energy dispersive X-ray spectroscopy) for the analysis of the microstructure. The compressive strength after 7, 28 and 90 days, along with water absorption and softening coefficient were determined. Also, mixture calorimetry was established. The results have shown that the initial materials are suitable for producing medium-strength alkali-activated binder under ambient temperature. The maximum compressive strength was reached by using the combination of 80% CBW and 20% MKW (13.9 and 21.2 MPa after 28 and 90 days respectively). The compressive strength development was linked with the formation N–A–S–H gel and faujasite type zeolite. A higher level of geopolymerization in composition with metakaolin waste led to lower compressive strength. Consequently, binding materials with low demand of high final and especially early compressive strength could be produced under ambient temperature curing, making them more sustainable.