Materials Integration and Catalyst Interfaces in Anion Exchange Membrane, Low Temperature Electrolysis

Abstract

As an energy carrier, hydrogen has unique advantages due to its high energy density, ability for long-term storage, and the ability to convert between chemical bonds and electricity. [1] Although hydrogen currently has a small role in energy pathways, low-cost renewable power sources can allow for significant growth. Anion exchange membrane (AEM) electrolyzers leverage several advantages, including a zero-gap approach that typically improves upon the efficiency of traditional alkaline systems. [2] Compared to proton exchange membrane (PEM) electrolyzers, the high pH also allows for platinum group metal-free (PGM-free) catalysts and component coatings (transport layers, separators) that can reduce system cost and improve long-term durability. In recent years, membrane advancements have further enabled higher AEM performance, particularly in supporting electrolytes. [3]This presentation includes an overview of efforts in AEM electrolysis and focuses on materials choices and their integration. While components are readily available that can achieve high performance, individual properties and their interactions create integration challenges. [4] In catalyst and transport layers, large particle sizes and lower catalyst conductivity coupled with the high distance between transport layer fibers can lead to lower catalyst utilization and high catalyst layer resistances. The ionomer, while critical for ionic transport in water, is primarily needed in supporting electrolytes for structural integrity, and changes to the ionomer content, type, and its distribution throughout the catalyst layer have been explored for its effect on performance and durability. These experiments demonstrate the complications of developing a single set of materials and test protocols for component evaluations.