Abstract

Automatic assembly of elastic components is difficult because of the potential deformation of parts during the assembly process. Consequently, robots cannot adapt their manipulation to dynamic changes. Designing systems that learn assembly skills can help in alleviating the uncertain factor for industrial-grade assembly robots. This study proposes a skill acquisition method based on multi-modal information description to realize the assembly of systems with elastic components. This multi-modal information includes two-dimensional images, poses, forces/torques, and robot joint parameters. In this method, robots acquire searching, location determination, and pose adjustment skills using these multi-modal information parameters. As a result, robots can reach the assembly target by analyzing two-dimensional images with no position constraint. While acquiring pose adjustment skills, the reward function with depth and assembly steps is used to improve the learning efficiency. The deep deterministic policy gradient (DDPG) algorithm is applied for acquiring skills. Experiments using a KUKA iiwa robot demonstrated the effectiveness and conciseness of our method. Our results indicate that the robot acquired searching, location determination, and pose adjustment skills that allowed it to successfully complete elastic assembly.

Highlights

  • This paper proposed a method for acquiring manipulation skills during assembly using deep reinforcement learning

  • The ability to acquire skills could be considered an improved behavior of the industrial robots

  • Real-world experiments were performed in the fastening assembly process of a circuit breaker to demonstrate the efficiency of the proposed method

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Summary

Introduction

A. MOTIVATION Robots are used for more efficient production assembly. Research on automation of assembly systems has focused on intelligent, automatic, and flexible robots. During an actual assembly process, force measurement data are not available owing to elastic deformation between workpieces. Elastic deformation can be neglected when dealing with assembly of rigid parts. In the case of weakly rigid components, such deformation causes a series of uncertain changes, such as position, posture, and depth changes. There are methods based on force-control and compliance control that are already facing the problem of assembly of elastic

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