Abstract

This study describes the fabrication of an ammonia gas sensor (AGS) using a complementary metal oxide semiconductor (CMOS)–microelectromechanical system (MEMS) technique. The structure of the AGS features interdigitated electrodes (IDEs) and a sensing material on a silicon substrate. The IDEs are the stacked aluminum layers that are made using the CMOS process. The sensing material; polypyrrole/reduced graphene oxide (PPy/RGO), is synthesized using the oxidation–reduction method; and the material is characterized using an electron spectroscope for chemical analysis (ESCA), a scanning electron microscope (SEM), and high-resolution X-ray diffraction (XRD). After the CMOS process; the AGS needs post-processing to etch an oxide layer and to deposit the sensing material. The resistance of the AGS changes when it is exposed to ammonia. A non-inverting amplifier circuit converts the resistance of the AGS into a voltage signal. The AGS operates at room temperature. Experiments show that the AGS response is 4.5% at a concentration of 1 ppm NH3; and it exhibits good repeatability. The lowest concentration that the AGS can detect is 0.1 ppm NH3

Highlights

  • Gas sensors are used to detect harmful gases and avoid the danger of harmful gases being inhaled

  • Nitrogenous waste is released via the respiratory system, so NH3 concentration in the patients’ breath is higher than that of healthy subjects

  • Prajesh [11] used a microfabrication process to make an ammonia gas sensor (AGS), which consisted of a sensing film, a micro-heater, and interdigitated electrodes (IDEs)

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Summary

Introduction

Gas sensors are used to detect harmful gases and avoid the danger of harmful gases being inhaled. Peng [9] used the MEMS process to produce an ammonia gas sensor (AGS) with a micro-hotplate that consumed less power. Prajesh [11] used a microfabrication process to make an AGS, which consisted of a sensing film, a micro-heater, and interdigitated electrodes (IDEs). The sensing film for the AGS consisted of tungsten trioxide powders with a Ru sol mixture that was synthesized using the sol–gel process This was coated onto a MEMS membrane with electrodes and a heater. The sensing material was graphene metal oxide, and this was deposited on the micro-hotplate using an inkjet printing process. A non-inverting amplifier circuit converts the change in the resistance of the AGS to a voltage output.

Preparation of the Sensing Film
Conclusions

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