Abstract
In this study, aluminum coating process was performed on Monel 400 alloy at a temperature of 600°C using the low-temperature pack cementation method for durations of 2, 4, and 6 hours. The mixture for the coating consisted of metallic Al powder as the aluminum source, Al2O3 as the inert filler, and Ammonium Chloride (NH4Cl) as the activator. The formed coatings were characterized using Scanning Electron Microscopy (SEM) and Energy Dispersive Spectroscopy (EDS) analyses to examine their microstructures, and phase analyses were conducted using and X-Ray Difraction Analyses (XRD). SEM analysis revealed that the coating layers were homogeneous, compact, and pore-free, demonstrating a strong bond between the coating and the matrix. The thickness of the coating layer was measured from the surface to the matrix, and it was observed to vary between 4 µm and 10 µm. It was determined that 600°C was sufficient for the accumulation of an aluminide layer and a successful coating layer was obtained. The hardness values of the alumina layer formed on the surface were measured, and an increase in hardness values was observed with increasing process duration and temperature.
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