Lightweight and low thermal conducted face-centered-cubic cementitious lattice materials (FCLMs)
Lightweight and low thermal conducted face-centered-cubic cementitious lattice materials (FCLMs)
- Research Article
2
- 10.1590/s1517-707620220002.1396
- Jan 1, 2022
- Matéria (Rio de Janeiro)
The technology of 3D printing has been studied by different researchers, due to the possibility of producing solid objects swiftly, time reduction, labor with fewer failures the construction process. One of the challenges to be overcome is related to the development of mixtures promising. Thus, research aimed at the technology of cementitious materials is necessary to develop extrudable and sustainable mixtures. This article aimed to investigate the potential use of (FA) and (MK) in cementitious materials for application in three-dimensional printing (3D) by checking the aspects of constructibility. In the first stage, tests of normal consistency and initial and final setting time were carried out on pastes, with calcium oxide 4% and addition of (FA) and (MK) in the percentages of 8%, 10% and 15% in relation to the cement mass, in order to establish an ideal water / cement ratio. In the second stage, given a pre-determined trace of 1: 1.5, in mass, the viscosity, yield stress, extrudability and verticality tests were carried out on the cementitious materials developed in the first stage. It was observed that for the aspects related to the normal cement consistency and initial and final setting time, the paste with 15% substitution (FA) presented a longer initial setting time when compared to pastes with (MK) added. yield stress, materials with 15% substitution (FA) and without superplasticizer additive showed favorable results in the relation of the initial and final yield stress, as the mixture of 15% (MK) with 0.4% superplasticizer additive. and, therefore, they were considered promising because they were subjected to extrudability and verticality tests. Thus, it is concluded that considering the constructibility applied to prototyping, cementitious materials with 15% substitution (FA) and (MK) in relation to the cement mass present results considered relevant for the application in 3D printing.
- Research Article
32
- 10.3390/ma15082819
- Apr 12, 2022
- Materials
In recent years, 3D concrete printing technology has been developing dynamically. Intensive research is still being carried out on the composition of the materials dedicated to innovative 3D printing solutions. Here, for the first time, concrete-geopolymer hybrids produced with 3D printing technology and dedicated environmentally friendly building construction are presented. The concrete-geopolymer hybrids consisting of 95% concrete and 5% geopolymer based on fly ash or metakaolin were compared to standard concrete. Moreover, 3D printed samples were compared with the samples of the same composition but prepared by the conventional method of casting into molds. The phase composition, water leachability, compressive, and flexural strength in the parallel and perpendicular directions to the printing direction, and fire resistance followed by compressive strength were evaluated. Concrete-geopolymer hybrids were shown to contain a lower content of hazardous compounds in leaches than concrete samples. The concentration of toxic metals did not exceed the limit values indicated in the Council Decision 2003/33/EC; therefore, the materials were classified as environmentally neutral. The different forms of Si/Al in fly ash and metakaolin resulted in the various potentials for geopolymerization processes, and finally influenced the densification of the hybrids and the potential for immobilization of toxic elements. Although the compressive strength of concrete was approximately 40% higher for cast samples than for 3D printed ones, for the hybrids, the trend was the opposite. The addition of fly ash to concrete resulted in a 20% higher compressive strength compared to an analogous hybrid containing the addition of metakaolin. The compressive strength was 7–10% higher provided the samples were tested in the parallel direction to the Z-axis of the printout. The sample compressive strength of 24–43 MPa decreased to 8–19 MPa after the fire resistance tests as a result of moisture evaporation, weight loss, thermal deformation, and crack development. Importantly, the residual compressive strength of the hybrid samples was 1.5- to 2- fold higher than the concrete samples. Therefore, it can be concluded that the addition of geopolymer to the concrete improved the fire resistance of the samples.
- Research Article
2
- 10.1002/cncr.35452
- Jul 3, 2024
- Cancer
The surgical treatment of retroperitoneal sarcoma (RPS) is highly challenging because of its complex anatomy. In this study, the authors compared the surgical outcomes of patients with RPS who underwent surgical resection guided by three-dimensional (3D) printing technology versus traditional imaging. This retrospective study included 251 patients who underwent RPS resection guided by 3D-printing technology or traditional imaging from January 2019 to December 2022. The main outcome measures were operative time, intraoperative blood loss, postoperative complications, and hospital stay. In total, 251 patients were enrolled in the study: 46 received 3D-printed navigation, and 205 underwent traditional surgical methods. Propensity score matching yielded 44 patients in the 3D group and 82 patients in the control group. The patients' demographics and tumor characteristics were comparable in the matched cohorts. The 3D group had significantly shorter operative time (median, 186.5 minutes [interquartile range (IQR), 130.0-251.3 minutes] vs. 210.0 minutes [IQR, 150.8-277.3 minutes]; p=.04), less intraoperative blood loss (median, 300.0 mL [IQR, 100.0-575.0 mL] vs. 375.0 mL [IQR, 200.0-925.0 mL]; p=.02), shorter postoperative hospital stays (median, 11.0 days [IQR, 9.0-13.0 days] vs. 14.0 days [IQR, 10.8-18.3 days]; p=.02), and lower incidence rate of overall postoperative complications than the control group (18.1% vs. 36.6%; p=.03). There were no differences with regard to the intraoperative blood transfusion rate, the R0/R1 resection rate, 30-day mortality, or overall survival. Patients in the 3D group had favorable surgical outcomes compared with those in the control group. These results suggest that 3D-printing technology might overcome challenges in RPS surgical treatment. The surgical treatment of retroperitoneal sarcoma (RPS) is highly challenging because of its complex anatomy. The purpose of this study was to investigate whether three-dimensional (3D) printing technology offers advantages over traditional two-dimensional imaging (such as computed tomography and magnetic resonance imaging) for guiding the surgical treatment of RPS. In a group of patients who had RPS, surgery guided by 3D-printing technology was associated with better surgical outcomes, including shorter operative time, decreased blood loss, shorter hospital stays, and fewer postoperative complications. These findings suggested that 3D-printing technology could help surgeons overcome challenges in the surgical treatment of RPS. 3D-printing technology has important prospects in the surgical treatment of RPS.
- Research Article
1
- 10.54254/2753-8818/29/20240768
- Jan 16, 2024
- Theoretical and Natural Science
With the development of science and technology and the maturity of technology, the application of 3D printing technology has developed from the art to the clinical medical treatment. Nowadays, the research and development and production of personalized customized orthopedic medical devices are possible, and the production line and supply chain of customized prostheses are constantly improving. The research on 3D printing and prosthesis customization technology is at the forefront of science. This article uses the method of literature review, reading, quoting, and summarizing several domestic and foreign professional experimental records and opinions, focusing on the history of 3D modeling and printing technology, the application method of this technology and the current clinical application of 3D modeling and printing technology. This paper puts forward reflection on the current shortcomings of the technology and my thinking and suggestions for future research. The conclusion of this paper is that 3D modeling and printing technology has played a great role in medical treatment, but there are still shortcomings in terms of cost and materials.
- Research Article
- 10.3760/cma.j.issn.2095-1485.2018.06.013
- Jun 20, 2018
- Chinese Journal of Medical Education Research
Objective To explore the feasibility and effect of 3D modeling and printing technology in constructing bone fracture models and assisting clinical teaching at the department of traumatic orthopedics. Methods CT scan images of bone fractures were reconstructed by Mimics software. The digital 3D bone fracture models were constructed and the interactive multimedia teaching videos were output. Moreover, all bone fracture models were printed by using fusion deposition modeling (FDM). At the end of the teaching course, a questionnaire survey was conducted to evaluate the teaching effect. Results The digital models of common bone fractures at the department of traumatic orthopedics were established, and the interactive multimedia teaching videos were output. A traumatic orthopedic teaching model with a 1∶1 scale was printed out. The questionnaire survey indicated that the application of 3D modeling and printing technology to build bone fracture model with PPT teaching can obviously improve students' understanding and mastery of relevant theoretical knowledge. They helped students better remember the type of bone fractures and how to choose the correct internal fixation methods. The teaching effect was satisfactory. Conclusions 3D modeling and printing technology was applied to build bone fracture models to assist clinical teaching at the department of traumatic orthopedics. It was found that the printed 3D bone fracture models can stimulate students' enthusiasm for learning and improve their learning effect. This method has good application value. Key words: Medical students; 3D printing technology; Teaching model; Traumatic orthopedics
- Research Article
18
- 10.1108/rpj-07-2021-0164
- May 5, 2022
- Rapid Prototyping Journal
PurposeThree-dimensional (3D) printing technologies have gained attention in dentistry because of their ability to print objects with complex geometries with high precision and accuracy, as well as the benefits of saving materials and treatment time. This study aims to explain the principles of the main 3D printing technologies used for manufacturing dental prostheses and devices, with details of their manufacturing processes and characteristics. This review presents an overview of available 3D printing technologies and materials for dental prostheses and devices.Design/methodology/approachThis review was targeted to include publications pertaining to the fabrication of dental prostheses and devices by 3D printing technologies between 2012 and 2021. A literature search was carried out using the Web of Science, PubMed, Google Scholar search engines, as well as the use of a manual search.Findings3D printing technologies have been used for manufacturing dental prostheses and devices using a wide range of materials, including polymers, metals and ceramics. 3D printing technologies have demonstrated promising experimental outcomes for the fabrication of dental prostheses and devices. However, further developments in the materials for fixed dental prostheses are required.Originality/value3D printing technologies are effective and commercially available for the manufacturing of polymeric and metallic dental prostheses. Although the printing of dental ceramics and composites for dental prostheses is promising, further improvements are required.
- Research Article
118
- 10.3389/fbuil.2018.00085
- Jan 23, 2019
- Frontiers in Built Environment
Additive manufacturing is a fabrication technology that is rapidly revolutionising the manufacturing and construction sectors. In this paper, a review of various prototyping technologies for printing cementitious materials and selected 3D printing techniques are presented in detail. Benchmark examples are provided to compare three well-known printing techniques; inkjet printing (binder jetting), selected laser sintering (SLS) and extrusion printing (FDM). A comprehensive search in the literature was conducted to identify various mix designs that could be employed when printing cementitious materials. Aspects of concrete mix design are described, and some new experiments are conducted to analyse the printability of new mixes by the authors. Future research in the area of the rheology of cementitious materials and its relationship with the structural performance of finished concretes are highlighted.
- Research Article
72
- 10.3390/pr9091495
- Aug 25, 2021
- Processes
Owing to COVID-19, the world has advanced faster in the era of the Fourth Industrial Revolution, along with the 3D printing technology that has achieved innovation in personalized manufacturing. Three-dimensional printing technology has been utilized across various fields such as environmental fields, medical systems, and military materials. Recently, the 3D food printer global market has shown a high annual growth rate and is a huge industry of approximately one billion dollars. Three-dimensional food printing technology can be applied to various food ranges based on the advantages of designing existing food to suit one’s taste and purpose. Currently, many countries worldwide produce various 3D food printers, developing special foods such as combat food, space food, restaurants, floating food, and elderly food. Many people are unaware of the utilization of the 3D food printing technology industry as it is in its early stages. There are various cases using 3D food printing technology in various parts of the world. Three-dimensional food printing technology is expected to become a new trend in the new normal era after COVID-19. Compared to other 3D printing industries, food 3D printing technology has a relatively small overall 3D printing utilization and industry size because of problems such as insufficient institutionalization and limitation of standardized food materials for 3D food printing. In this review, the current industrial status of 3D food printing technology was investigated with suggestions for the improvement of the food 3D printing market in the new normal era.
- Research Article
21
- 10.3390/coatings12010048
- Jan 1, 2022
- Coatings
Three-dimensional printing technologies are mainly used to build objects with complex shapes and geometry, largely prototypes, and thanks to the possibility of building very thin layers of material with small pores, electrospinning technology allows for the creation of structures with filtration properties, in particular very small particles. The combination of these technologies creates new possibilities for building complex-shape composites that have not been comprehensively tested so far. The article describes the results of research on composites manufactured by combining samples prepared with two 3D printing technologies, Fused Filament Fabrication (FFF) and Photo-Curing of Liquid Polymer Resins (PJM) in combination with electrospinning (ES) technology. The surface morphology of composites manufactured from biocompatible materials was investigated using confocal laser scanning microscopy (CLSM) and contact angle measurements, and chemical composition analysis was studied using Fourier transform infrared spectroscopy (FTIR). This approach to creating composites appears to be an alternative to developing research for filtration applications. The article presents basic research illustrating the quality of composites produced by combining two unconventional technologies: 3D printing and electrospinning (ES). The analysis of the research results showed clear differences in the structure of composites produced with the use of various 3D printing technologies. The CLSM analysis showed a much better orientation of the fibers in the MED610 + PAN/gelatin composite, and the measurement of the contact angle and its indirect interpretation also for this composite allows for the conclusion that it will be characterized by a higher value of adhesion force. Moreover, such composites could be used in the future for the construction of filtering devices and in medical applications.
- Book Chapter
2
- 10.4018/978-1-5225-9624-0.ch021
- Jan 1, 2020
This article describes how 3D printing technology, also referred to as additive manufacturing (AM), is a process of creating a physical object from 3-dimensional digital model layers upon layers. 3D printing technologies have been identified as an emerging technology of the 21st century and are becoming popular around the world with a wide variety of potential application areas such as healthcare, automotive, aerospace, manufacturing, etc. Big Data is a large amount of imprecise data in a variety of formats which is generated from different sources with high-speed. Recently, Big Data and 3D printing technologies is a new research area and have been identified as types of technologies that will launch the fourth industrial revolution (Industry 4.0). As Big Data and 3D printing technology is wide spreading across different sectors in the era of industry 4.0, the healthcare sector is not left out of the vast development in this field; for instance, the Big Data and 3D printing technologies providing needed tools to support healthcare systems to accumulate, manage, analyse large volume of data, early disease detection, 3D printed medical implant, 3D printed customized titanium prosthetic, etc. Therefore, this article presents the recent trends in 3D printing technologies, Big Data and Industry 4.0; including the benefits and the application areas of these technologies. Emerging and near future application areas of 3D printing, and possible future research areas in 3D printing and Big Data technologies as relating to industry 4.0.
- Research Article
6
- 10.4018/ijbdah.2017070101
- Jul 1, 2017
- International Journal of Big Data and Analytics in Healthcare
This article describes how 3D printing technology, also referred to as additive manufacturing (AM), is a process of creating a physical object from 3-dimensional digital model layers upon layers. 3D printing technologies have been identified as an emerging technology of the 21st century and are becoming popular around the world with a wide variety of potential application areas such as healthcare, automotive, aerospace, manufacturing, etc. Big Data is a large amount of imprecise data in a variety of formats which is generated from different sources with high-speed. Recently, Big Data and 3D printing technologies is a new research area and have been identified as types of technologies that will launch the fourth industrial revolution (Industry 4.0). As Big Data and 3D printing technology is wide spreading across different sectors in the era of industry 4.0, the healthcare sector is not left out of the vast development in this field; for instance, the Big Data and 3D printing technologies providing needed tools to support healthcare systems to accumulate, manage, analyse large volume of data, early disease detection, 3D printed medical implant, 3D printed customized titanium prosthetic, etc. Therefore, this article presents the recent trends in 3D printing technologies, Big Data and Industry 4.0; including the benefits and the application areas of these technologies. Emerging and near future application areas of 3D printing, and possible future research areas in 3D printing and Big Data technologies as relating to industry 4.0.
- Research Article
40
- 10.1016/j.tifs.2022.11.017
- Nov 24, 2022
- Trends in Food Science & Technology
Advances and application of efficient physical fields in extrusion based 3D food printing technology
- Research Article
27
- 10.1108/imds-05-2015-0206
- Feb 1, 2016
- Industrial Management & Data Systems
Purpose – An increasing amount of attention is being paid to three-dimensional (3D) printing technology. The technology itself is based on diverse technologies such as laser beams and materials. Hence, 3D printing technology is a converging technology that produces 3D objects using a 3D printer. To become technologically competitive, many companies and nations are developing technologies for 3D printing. So to know its technological evolution is meaningful for developing 3D printing in the future. The paper aims to discuss these issues. Design/methodology/approach – To get technological competitiveness of 3D printing, the authors should know the most important and essential technology for 3D printing. An understanding of the technological evolution of 3D printing is needed to forecast its future technologies and build the R & D planning needed for 3D printing. In this paper, the authors propose a methodology to analyze the technological evolution of 3D printing. The authors analyze entire patent documents related to 3D printing to construct a technological evolution model. The authors use the statistical methods such as time series regression, association analysis based on graph theory, and principal component analysis for patent analysis of 3D printing technology. Findings – Using the proposed methodology, the authors show the technological analysis results of 3D printing and predict its future aspects. Though many and diverse technologies are developed and involved in 3D printing, the authors know only a few technologies take lead the technological evolution of 3D printing. In this paper, the authors find this evolution of technology management for 3D printing. Practical implications – If not all, most people would agree that 3D printing technology is one of the leading technologies to improve the quality of life. So, many companies have developed a number of technologies if they were related to 3D printing. But, most of them have not been considered practical. These were not effective research and development for 3D printing technology. In the study, the authors serve a methodology to select the specific technologies for practical used of 3D printing. Originality/value – Diverse predictions for 3D printing technology have been introduced in many academic and industrial fields. Most of them were made by subjective approaches depended on the knowledge and experience of the experts concerning 3D printing technology. So, they could be fluctuated according to the congregated expert groups, and be unstable for efficient R & D planning. To solve this problem, the authors study on more objective approach to predict the future state of 3D printing by analyzing the patent data of the developed results so far achieved. The contribution of this research is to take a new departure for understanding 3D printing technology using objective and quantitative methods.
- Research Article
- 10.1166/jnn.2020.16913
- Feb 1, 2020
- Journal of nanoscience and nanotechnology
At present, high-performance cement-based composites are widely used, and they are prone to early cracking due to their high autogenous shrinkage stress. In this research, the uniformly dispersed GNPs were added into high-performance cementitious materials. The autogenous shrinkage of high-performance cementitious matrix materials with different incorporation of GNPs was also researched with water to cement ratio of 0.25, 0.30 and 0.35. According to hydration heat, hydration products, microstructure and porosity of GNPs cementitious matrix materials, the microcosmic mechanism for autogenous shrinkage was also investigated. It was testified that moderate addition of GNPs decreased the autogenous shrinkage of cement-based composites. Moreover, the autogenous shrinkage value was minimal after treatment with 0.10 wt% GNPs cement paste sample for 7 days, at the water to cement ratio of 0.35, and the depressed percentage of autogenous shrinkage reached 81.60% compared with the blank sample.
- Research Article
10
- 10.3390/buildings13071828
- Jul 19, 2023
- Buildings
The field of 3D printing is in rapid evolution. The 3D printing technology applied to civil engineering is a promising advancement. From equipment and mixture design to testing methods, new developments are popping up to respond to specific demands either for the fresh or hardened state. Standardizing methods are still at an early age. For this reason, there is a multitude of 3D printers with different capabilities to print cementitious materials. In addition, norms are not applicable in 3D printing material science. Advances are being made to create new methods of testing. The key parameters of this new 3D printing process based on stratification, multiple uses of binders, and measurement at fresh and hardened states are being perfected to achieve an industrial application. This article gives an overview of how 3D-printed structures are made along with critical parameters that influence their performances. Our review suggests that the quality of the 3D prints is determined by the printing method, key printing parameters, and the mix design. We list different tests to help characterize these 3D-printed cementitious materials at the fresh state and to assess their performances at the hardened state. We aim throughout this work to give a state-of-the-art of recent advances in 3D printing technology. This could help for a better understanding of cementitious materials 3D printing for current and future related research work.
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