Abstract

The results of an ongoing test program to evaluate the performance of polymer-modified cement-based mortars for repairing surfaces of concrete structures up to a depth of 75 mm (3 inches) damaged due to exposure to cold climates are presented. Twenty-five selected commercially available polymer-modified products, seven containing styrene butadiene rubber (SBR) and 18 containing acrylics were evaluated. They were compared with those of a pure cement-based mortar containing 8% silica fume by weight of the cement, with a water/cementitious materials (cement+silica fume) ratio (W/CM) of 0.31. All of the mortars were subjected to thermal compatibility with base concrete, drying shrinkage, permeability, abrasion-erosion resistance, bond strength, compressive strength and freezing and thawing cycling tests. The thermal compatibility with the base concrete at temperatures from −50 to +50 °C was used as a pre-selection test. This paper also presents the satisfactory performance of the three best selected polymer-modified cement-based mortars (included in the 25 mortars), after 6 years in service on two operating spillways of a dam in a severe cold climate.

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