Abstract

Most of California's highway infrastructure was built between 1955 and 1970. These pavements had 20-year design lives, and many now require frequent maintenance. In 1998, the California Department of Transportation (Caltrans) launched the Long-Life Pavement Rehabilitation Strategies (LLPRS) program to rebuild approximately 2,800 lane kilometers of high-traffic-volume urban freeway in the 78,000-lane kilometer state highway network over a 10-year period. Priorities identified for the successful implementation of LLPRS projects are the selection of construction schedules and the development of traffic management plans that minimize road user and agency costs. This paper presents a construction simulation program called CA4PRS (Construction Analysis for Pavement Rehabilitation Strategies). The program was developed as a scheduling and production analysis tool for LLPRS projects for use during the planning and design stages. CA4PRS estimates the optimized distance and duration of highway rehabilitation projects. It takes into account the constraints of scheduling interfaces, pavement design, lane closure tactics, and contractor logistics. As a knowledge-based computer system on a Microsoft Access database, it uses Monte Carlo simulation, critical path method analysis, and linear scheduling. CA4PRS is designed to help highway agencies and paving contractors make construction schedule decisions that balance rehabilitation productivity, traffic inconvenience, and agency cost. Application of the CA4PRS model to urban freeway rehabilitation projects in California, including the I-10 Pomona, I-710 Long Beach, and I-15 Devore projects, has demonstrated its value in saving millions of dollars for both Caltrans and road users.

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