Key technologies for well drilling and completion in ultra-deep sour gas reservoirs, Yuanba Gasfield, Sichuan Basin

Abstract

The Yuanba Gasfield is a large gas field discovered by Sinopec in the Sichuan Basin in recent years, and another main exploration area for natural gas reserves and production increase after the Puguang Gasfield. The ultra-deep sour gas reservoir in the Yuanba Gasfield is characterized by complicated geologic structure, deep reservoirs and complex drilled formation, especially in the continental deep strata which are highly abrasive with low ROP (rate of penetration) and long drilling period. After many years of drilling practice and technical research, the following six key drilling and completion technologies for this type reservoir are established by introducing new tools and technologies, developing specialized drill bits and optimizing drilling design. They are: casing program optimization technology for ROP increasing and safe well completion; gas drilling technology for shallow continental strata and high-efficiency drilling technology for deep high-abrasion continental strata; drilling fluid support technologies of gas–liquid conversion, ultra-deep highly-deviated wells and horizontal-well lubrication and drag reduction, hole stability control and sour gas contamination prevention; well cementing technologies for gas medium, deep-well long cementing intervals and ultra-high pressure small space; horizontal-well trajectory control technologies for measuring instrument, downhole motor optimization and bottom hole assembly design; and liner completion modes and completion string optimization technologies suitable for this gas reservoir. Field application shows that these key technologies are contributive to ROP increase and efficiency improvement of 7000 m deep horizontal wells and to significant operational cycle shortening.