(Invited) Innovating Sustainable, Cost-Effective, and Durable Redox Flow Battery Membranes

Abstract

In the quest to integrate renewable energy sources like solar and wind into the electric grid efficiently, the development of long-duration energy storage (LDES) systems is paramount. The U.S. Department of Energy's Long Duration Storage Shot initiative is at the forefront of this endeavor, aiming to reduce the costs of grid-scale energy storage by 90% for systems with over 10 hours of operation. A key player in this mission is the non-aqueous redox flow battery (RFB), known for its use of earth-abundant materials and potential to meet these cost-reduction goals. However, the commercial viability of RFBs hinges on the development of high-performance, cost-effective membranes, which are crucial for their functionality and affordability. These membranes' ionic conductivity is vital for the power density of RFBs, while their ion selectivity and solvent uptake greatly influence the batteries' cycle life.Our team has made groundbreaking advancements in membrane technology for non-aqueous flow batteries. We've addressed the challenge of balancing ionic conductivity with mechanical strength in polymer electrolytes. Our findings reveal that enhanced solvent uptake while boosting membrane ionic conductivity, can compromise mechanical integrity. To counter this, we've employed two strategies: selective plasticization of the ion-conductive block in block copolymers and reinforcing the membrane's mechanical strength through hydrogen and ionic bonds with an inorganic scaffold. Significantly, we've also reduced the crossover of redox-active species in our membrane designs, notably decreasing polysulfide species crossover in a Na metal – polysulfide hybrid flow battery. This has led to improved capacity retention, Coulombic efficiency, and extended cycle life compared to traditional porous membranes.Our latest innovations include the development of hydrocarbon single-ion conductors, demonstrating enhanced conductivity and stability. We've also introduced crosslinking chemistry to control solvent uptake more effectively, thus improving ionic conductivity while preserving mechanical strength. Lastly, our pioneering tape casting method for producing ceramic-polymer composite membranes represents a major leap in scalable membrane production, paving the way for the practical application of non-aqueous redox flow batteries in long-duration energy storage. Acknowledgment This research was conducted at Oak Ridge National Laboratory, managed by UT Battelle, LLC, for the U.S. Department of Energy (DOE) and is sponsored by the U.S. Department of Energy through the Energy Storage Program in the Office of Electricity. We acknowledge Dr. Jagjit Nanda SLAC National Accelerator Laboratory for the fruitful discussions.