Abstract

The aim of the research article is to study the mechanical and two-body abrasive wear behaviour of alumina (Al2O3) filled glass fabric reinforced epoxy (G-E) composites. Alumina filled G-E composites containing 0, 5, 7.5 and 10 wt% were prepared using the hand lay-up technique followed by compression molding. The mechanical properties such as tensile strength, hardness and tensile modulus were investigated in accordance with ASTM standards. Two-body abrasive wear studies were carried out using a pin-on-disc wear tester under multi-pass condition against the water proof silicon carbide abrasive paper. From the experimental investigation, it was found that the presence of Al2O3 filler improved the tensile strength and tensile modulus of the G-E composite. Inclusion of Al2O3 filler reduced the specific wear rate of G-E composite. The results show that in abrasion mode, as the filler loading increases the wear volume decreases and increased with increasing abrading distance. The excellent wear resistance was obtained for Al2O3 filled G-E composites. Furthermore, 10 wt% filler loading gave a very less wear loss. Finally, the scanning electron microscopic observations on the wear mechanisms Al2O3 filled G-E composites was discussed.

Highlights

  • Polymer based materials are finding increasing use in many applications owing to their strength, lightness, ease of processing and availability of wider choice of systems [1]

  • The mechanical properties such as tensile strength, hardness and tensile modulus were investigated in accordance with ASTM standards

  • Two-body abrasive wear studies were carried out using a pin-on-disc wear tester under multi-pass condition against the water proof silicon carbide abrasive paper

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Summary

Introduction

Polymer based materials are finding increasing use in many applications owing to their strength, lightness, ease of processing and availability of wider choice of systems [1]. The woven fabric composites are getting acceptance in many engineering applications such as in circuit board, marine, aerospace, transportation and other industries for several reasons They are commonly used in industry to manufacture composite components due to their ease of use, improve structural performance and reduction in cost. They provide better resistance to impact than unidirectional composites and display behavior that is closer to that of a fully isotropic material [14,15,16]. To evaluate the possibility of improving the mechanical and abrasive wear of glass fabric reinforced epoxy composites and elucidate the abrasive wear mechanisms, In view of the above, this research article reports a study on mechanical and two-body abrasive wear performance of unfilled and Al2O3 filled G-E composites

Materials and Fabrication
Physico-Mechanical Tests
Two-Body Abrasive Wear Test
Effect of Filler Loading on Density
Effect of Filler Loading on Hardness
Tensile Properties
Wear Volume
Specific Wear Rate
Conclusions
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