Abstract

The flame retardant modification of epoxy (EP) is of great signification for aerospace, automotive, marine, and energy industries. In this study, a series of EP composites containing different variations of phosphorus-containing polysulfone (with a phosphorus content of approximately 1.25 wt %) were obtained. The obtained EP/polysulfone composites had a high glass transition temperature (Tg) and high flame retardancy. The influence of phosphorus-containing compounds (ArPN2, ArPO2, ArOPN2 and ArOPO2) on the thermal properties and flame retardancy of EP/polysulfone composites was investigated by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), a UL-94 vertical burning test, and cone calorimeter tests. The phosphorus-containing polysulfone enhanced the thermal stability of EP. The more stable porous char layer, less flammable gases, and a lower apparent activation energy at a high degree of conversion demonstrated the high gas inhibition effect of phosphorus-containing compounds. Moreover, the gas inhibition effect of polysulfone with a P–C bond was more efficient than the polysulfone with a P–O–C bond. The potential for optimizing flame retardancy while maintaining a high Tg is highlighted in this study. The flame-retardant EP/polysulfone composites with high thermal stability broaden the application field of epoxy.

Highlights

  • Epoxy resin (EP) and its composites, as advanced composite materials, are essential for the aerospace, automotive, marine, and energy industries

  • The conversion rate increased to 70~85%, their a values were higher than those of andWhen their EP composites

  • thermogravimetric analysis (TGA) and cone calorimeter tests illustrated that the polysulfones containing a P–O–C bond showed a stronger char forming the EP composites those with a(ArPN

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Summary

Introduction

Epoxy resin (EP) and its composites, as advanced composite materials, are essential for the aerospace, automotive, marine, and energy industries. Several flame elements havenegligible shown negative that an effects addition ofTpolysulfone containing phosphate canretardant improve the flame g , which is highly (phosphorus, nitrogen, sulfur, etc.) of and groups can be incorporated into backbones sideglass retardant properties of EP, the silicon, influence phosphorus-containing polysulfones onorthe chains of polymeric flame retardants and play a “group synergistic effect”. Previous studies have shown that an addition of polysulfone containing phosphate can of EP composites, polysulfone with different phosphorus-containing chemical structures is improve the flame retardant properties of EP, the influence of phosphorus-containing polysulfones on used to prepare of EP composites. In order to determine the structure–property effect on the flame retardancy and Tg of polysulfone with different phosphorus-containing structure, the thermal and flame-retardant. To evaluate the influence polysulfone with different phosphorus-containing structure, the thermal and flame-retardant properties of EP composites were

Experimental Section
Chemical structures polysulfones used in this
Measurements and Characterization
Thermal Behaviors
Flammability
Gas Phase Mechanisms
Condensed
Thermal Degradation Kinetics
Conclusions
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