Abstract
High phase and structural sensitivity of magnetic properties strongly impacts the fabrication quality of the permanent magnets, therefore revealing effects of synthesis conditions on physico-chemical characteristics of magnetic materials is of paramount importance for optimization of magnet production especially in case when non-conventional techniques are involved. Here we report for the influence of pulse current frequency on structure, composition, and magnetic properties of an industrially-important Nd2Fe14B magnetic ceramics on the initial powder characteristics and the modes of its spark plasma sintering (SPS) in a vacuum environment. The influence of initial powder mechanical grinding as well as the number of generated electric current pulses (in the range from 3.3 to 326.7 ms) in SPS conditions on the structure (defects and pores formation, grain size), phase and element composition (formation of secondary nonmagnetic phases and oxides, impurities) of Nd2Fe14B alloy was studied by SEM, TEM, EDS and XRD methods. The regularity of changes in the magnetization saturation value (σ) and coercive force (Нс) depending on the morphology, structure and composition of the initial Nd2Fe14B powder and the alloy obtained by mechanical milling and subsequent sintering at different modes of pulse current has been established.
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