Investigating active centers of industrial catalysts for the oxidative chlorination of ethylene on a γ-Al2O3 surface

Abstract

Selecting the best catalyst for large-scale industrial processes of the oxychlorination of ethylene (OCE) is a practical task of great importance. In such processes, even a slight reduction in selectivity results in considerable losses of raw materials. The enhancement of selectivity requires knowledge of the structure of the catalysts’ surfaces and the mechanism of the process of oxidative chlorination of ethylene into 1,2-dichloroethane (1,2-DCE). The structure of active sites of copper chloride catalysts on the surface of alumina was studied by physicochemical methods of IR spectroscopy and DTA. The structure was described for the active sites of catalysts for the oxidative chlorination of ethylene into (1,2-DCE) of two types, CuCl2 and CuCl on γ-Al2O3: H1 (Harshow, United States) and OXYMAX-B (MEDC-B) (Sǜd-Chemie Catalysts, Germany). It was ascertained that complex compounds with [CuCl4]−2 and [CuCl2]−1 are formed upon interaction between the active phase of the catalyst (copper chlorides CuCl2 or CuCl), and the surface groups of the support γ-Al2O3 (≡Al-OH) (this observation does not fall into the known theory of their structure). In accordance with the results from our study, a method was elaborated for synthesizing a catalyst with the optimum properties for OCE, and a pilot setup for the detailed investigation of this process was built. The possibility of cutting ethylene losses in half during deep oxidation and eliminating the formation of side products by a factor of 1.5–2 was demonstrated by the industrial production of 1,2-DCE and vinyl chloride at OOO Karpatnaftokhim in Kalush. The method for producing 1,2-DCE is protected by a Ukranian patent.