Integrity and cost evaluation of natural fibers/HDPE composite tailored for piping applications

Abstract

This paper focused on the establishment of performance level and cost of plantain fibers reinforced High Density Polyethylene (HDPE) matrixes as gas pipeline material using pressure containment of the new materials as performance criterion. The cost of modified plantain fibers, the cost of plantain fibers reinforced HDPE (PFRHDPE) and the cost of PFRHDPE master batch (HDPE resin + plantain fiber particles + stabilizer, plasticizer) for pipes extrusion production and pipelines fittings injection productions were established. The burst pressure evaluated for available standard outside diameter ratio (SDR) using the ultimate tensile strength of PFRHDE is very much greater than the standard SDR design pressures even when the temperature derating factors were applied. The Maximum Allowable Operating Pressure (MAOP) of PFRHDPE and induced stresses of pressurized pipes established indicated that the new material is suitable for pipeline design for natural gas and liquid petroleum (LPG) lines. The PFRHDPE developed has better specific properties than the conventional steel and HDPE pipe material in terms of yield strength, elastic modulus and density of the new material. But in terms of cost, steel and HDPE has approximate desirability for selection with PFRHDPE. The energy required to manufacture and process steel products is about 480 MJ/m2, while that of plastics is about 320 MJ/m2. The study further established that PFRHDPE can be applied in the design of oil and gas gathering, transportation and distribution lines.