Integrated operation of a pressurized fixed-bed gasifier, hot gas desulfurization system, and turbine simulator

Abstract

The overall objective of the General Electric Hot Gas Cleanup (HGCU) Program is to develop a commercially viable technology to remove sulfur, particulates, and halogens from a high-temperature fuel gas stream using a moving bed, regenerable mixed metal oxide sorbent based process. The HGCU Program is based on the design and demonstration of the HGCU system in a test facility made up of a pilot-scale fixed bed gasifier, a HGCU system, and a turbine simulator in Schenectady, NY, at the General Electric Research and Development Center. The objectives of the turbine simulator testing are (1) to demonstrate the suitability of fuel gas processed by the HGCU system for use in state-of-the-art gas turbines firing at 2,350 F rotor inlet temperature and (2) to quantify the combustion characteristics and emissions on low-Btu fuel gas. The turbine simulator program also includes the development and operation of experimental combustors based on the rich-quench-lean concept (RQL) to minimize the conversion of ammonia and other fuel-bound nitrogen species to NO{sub x} during combustion. The HGCU system and turbine simulator have been designed to process approximately 8,000 lb/hr of low heating value fuel gas produced by the GE fixed bed gasifier. The HGCU system has utilized several mixed metal oxide sorbents, including zinc ferrite, zinc titanate, and Z-Sorb, with the objective of demonstrating good sulfur removal and mechanical attrition resistance as well as economic cost characteristics. Demonstration of halogen removal and the characterization of alkali and trace metal concentrations in the fuel gas are subordinate objectives of the overall program. This report describes the results of several long-duration pilot tests.