Abstract
The heat-treatable steel 22MnB5 is used in hot stamping processes to produce high-strength body-in-white components. In this process, sheet blanks are conventionally heated in roller hearth furnaces and then hot-stamped, whereby strengths of 1,500 MPa can be achieved. Disadvantages of this process are the low plastic deformation of the material in hardened state and the poor energy efficiency of roller hearth furnaces. In a new approach, these disadvantages are eliminated by combining edge decarburisation with resistance heating. Due to a diffusion-controlled removal of the carbon in the edge layer of the blanks heated in an oxygen-free atmosphere, the energy absorption in bending tests was improved by 61 % compared to customary hot-stamped 22MnB5. Furthermore, with a subsequent resistance heating in an oxygen-free silane atmosphere, the sheet can be heated and coated. A hermetically sealed heating chamber was developed which allows to heat the blanks up to 950 °C without scale formation. The coating during heating further improves the corrosion properties of the component. With this approach, hot-stamped components with improved properties and coated in an energy-efficient resistance-heated process can be manufactured.
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