Impact of corrosion on the compression strength of steel wall ties within a timber-framed brick veneer wall system

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ABSTRACT Steel wall ties are essential structural components of brick buildings. In brick veneer and cavity brick walls, the wall ties connect the external leaf of masonry to the internal load-bearing frame or internal masonry leaf, transferring lateral forces from wind and earthquakes. Corrosion of steel wall ties diminishes their effectiveness by reducing their cross-sectional area, compromising their strength when subject to lateral forces. The experimental work conducted for this study involved the compression testing of brick couplet, wall tie and timber subassembly systems replicating those used in a masonry veneer wall system with a timber backup frame. Each subassembly specimen included an artificially corroded wall tie with known section loss. Our findings reveal a decline in strength and a change in the failure mechanism of the wall tie as corrosion-induced section loss increases. This highlights the clear impact that the corrosion of steel wall ties has on the performance of brick veneer wall systems.

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Impact of corrosion on the tensile capacity of masonry veneer wall ties
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The out-of-plane seismic performance of residential brick veneer walls built over wood-frame backup was evaluated as a function of construction detailing. Shake table tests were conducted on a full-scale brick veneer wall panel, with a window opening, representing the gable-end wall of a typical home structure; the structural performance of corrugated sheet metal veneer-to-wood tie connections was also characterized by separate laboratory testing. The wall panel test specimen was prepared following typical construction practice for brick veneer wall systems, in general conformance with current specified prescriptive design and construction requirements. The shake table tests captured the performance of the brick veneer wall system, including interaction and load-sharing between the brick veneer, corrugated sheet metal ties, and wood-frame backup. Detailed three-dimensional finite-element (FE) models were also developed representing the full-scale brick veneer wall panel specimen, including nonlinear inelastic properties for the tie connections. After calibration based on test results, the FE wall panel model effectively captured static and dynamic experimental brick veneer wall behavior at different response levels, up to and including tie damage and even instability/collapse of the wall panel. Parametric studies were then carried out using FE wall panel models to evaluate the effects of certain types and layouts of tie connections, as well as geometric variations in brick veneer wall construction. Overall seismic performance of brick veneer walls was closely related to the individual tie connection deformation limits, especially for damage in tension. The grid spacing of tie connections, as well as tie installation along the edges and in upper regions of the walls, controlled the ultimate behavior of the brick veneer wall panels. Design guides, codes, and current construction practices have been evaluated in light of the overall findings from these experimental and analytical studies.

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The impact of corrosion on the behaviour and strength of wall ties in cavity brick walls
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Wall ties are a metal fitment used in masonry walls that provide an important connection between the external leaf of masonry and the internal wall or frame. In a cavity brick wall, the internal wall is masonry, mirroring the external wall, with an air cavity in between. The wall tie is embedded in both leaves of masonry and, in the event of strong winds or an earthquake, transfers lateral loads between them. Inevitably, the wall ties experience losses due to corrosion mechanisms occurring within the microenvironments of the cavity wall. The impact corrosion losses have on the behaviour of the wall ties in tension and compression are useful for understanding when a cavity brick wall might be vulnerable to collapse. The present study reports on the axial tension and compression testing results of cavity brick wall subassemblies, comparing the findings of non-corroded and artificially corroded wall ties. Subassembly specimens represent a single connection, and hence numerical models were also completed to show the behaviour of the cavity wall when corrosion losses are induced to the wall ties within a full-scale wall.

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Wall ties or masonry veneer anchors are a common part of brick veneer wall assembly construction. They serve to anchor the brick veneer to the backup wall, whether that is a wood-stud, steel-stud, or concrete block wall. They provide structural support and keep the brick veneer from moving. However, since wall ties are made from steel, they have a significantly higher thermal conductivity than the surrounding materials in the building envelope, and this difference may cause thermal bridging. The overall impacts of several common types of wall ties in residential and commercial construction were tested using a small-scale hot box apparatus under steady-state conditions. Each test panel was first tested without any wall ties and then subsequently tested with wall ties present. This procedure allowed for direct measurement of the impact of the wall tie while holding all other factors constant. In the case of a typical residential wall without continuous insulation, both types of wall ties tested were found to have no measurable impact on the overall thermal performance. In the commercial walls that contained continuous insulation, the walls ties were found to have a minor impact on the overall thermal performance. Wall systems with significant thermal mass, such as brick veneer, have better performance under dynamic thermal loading, which is not reflected in steady-state measurements. This paper focused on steady-state worst-case results, and future work will address dynamic performance.

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