Abstract

IoT, IIoT and Industry 4.0 technologies are leading the way for digital transformation in manufacturing, healthcare, transportation, energy, retail, cities, supply chain, agriculture, buildings, and other sectors. Machine health monitoring and predictive maintenance of rotating machines is an innovative IIoT use case in the manufacturing and energy sectors. This chapter covers how machine health monitoring can be implemented using advanced sensor technology as a basis for predictive maintenance in rotating devices. It also covers how sensor data can be collected from the devices at the edge, preprocessed in a microcontroller/edge node, and sent to the cloud or local server for advanced data intelligence. In addition, this chapter describes the design and operation of three innovative models for education and training supporting the accelerated adoption of these technologies in industry sectors.

Highlights

  • To improve safety and performance, manufacturing companies have been considering the adoption of advanced technologies, as stipulated in Industry 4.0 reports

  • To reinforce hands-on learning two key aspects of machine health monitoring are presented in this chapter: foundational technologies such as sensors for predictive maintenance, IoT and IIoT ecosystem, and cyber-physical systems (CPS) monitoring tools; the second aspect covers in detail the design, development, and implementation of machine health learning models along with implementation of Artificial Intelligence (AI) tools for real-time data generation, preprocessing it and sending to the cloud or local server for data analytics and visualization

  • A new introductory IoT course (SMRTTECH 3CC3) was developed and offered for the first time at the 3A level in the fall of 2019. The purpose of this course is to introduce the students to the fascinating world of IoT before choosing their specialization for the fourth year and before going to their mandatory co-op training [9]. Another effort by school of Engineering Practice and Technology (SEPT) is the formation of a Cyber-Physical Systems Learning Centre that focuses on implementing Industry 4.0 concepts for teaching, training, and research at McMaster University [10, 11]

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Summary

Introduction

To improve safety and performance, manufacturing companies have been considering the adoption of advanced technologies, as stipulated in Industry 4.0 reports. To reinforce hands-on learning two key aspects of machine health monitoring are presented in this chapter: foundational technologies such as sensors for predictive maintenance, IoT and IIoT ecosystem, and CPS monitoring tools; the second aspect covers in detail the design, development, and implementation of machine health learning models along with implementation of AI tools for real-time data generation, preprocessing it and sending to the cloud or local server for data analytics and visualization. These models provide an opportunity for developing and learning multidisciplinary and multi-capability skills in a laboratory setting

SEPT learning factory
Machine health monitoring
IoT and IIoT implementations
Sensors used for predictive maintenance
Accelerometer sensor
Strain gage sensor
Velocity sensor
Gyro sensor
Non-contact sensors
Predictive maintenance and AI
CNC machine condition monitoring system
Vibration detection application use case
Wireless monitoring
ISO vibration standards
Machine health predictive maintenance teaching models
General overview
Data collection program
Fault detection program
IIoT vibration demonstration station
Power supply
Electrical outline
Software visualization and data flow
Data science
Conclusion
Machine health monitoring and prediction platform An Advanced Predictive Learning
Lab setup & design The station design is based on an open architecture
Data access and signal analysis
Complete lab setup
Concluding remarks
Full Text
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