Abstract

Majority of the previous research investigations on fault diagnostics in a wind turbine gearbox are limited to binary classification, i.e., either detecting the type of defect or severities of defect. However, wind turbine gearbox consists of multiple speed stages and components, therefore performing the binary classification is not adequate. In the present study, a multi-level classification scheme which is capable of classifying the defects by stage, component, type of defect and severity level is proposed. Experiments are performed and the response is recorded through vibration, acoustic signal and lubrication oil analysis. Later, an integrated multi-variable feature set is achieved by combining the statistical features of the above mentioned individual condition monitoring strategies. Further, the obtained integrated multi-variable feature set is subjected to multi-level classification using various machine learning models and the learning model that best suits for carrying the multi-level classification is investigated. Finally, the hyperparameters of the learning models are optimized by an iterative process of reducing the objective function. It is observed that, optimized support vector machine model has yielded favorable results when compared to other machine learning models with the overall classification accuracy of 82.52 % for the four-level classification.

Highlights

  • The maintenance costs of wind power plants are significantly higher and the primary objective of condition based maintenance (CBM) is to reduce the unexpected downtime and further to reduce the operational and maintenance (O&M) costs

  • An integrated multi-variable feature set is achieved by combining the statistical features from vibration, acoustic signal and lubrication oil analysis

  • The classification amongst fault types fetched the least accuracy amongst other classifications with optimized support vector machine (SVM) and optimized k-NN models lending an accuracy of 84.27 % and 81.96 % respectively

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Summary

Introduction

The maintenance costs of wind power plants are significantly higher and the primary objective of condition based maintenance (CBM) is to reduce the unexpected downtime and further to reduce the operational and maintenance (O&M) costs. Gearbox of wind turbine is regarded as a critical component of the transmission system and a failure in the associated components of the gearbox (bearings/gears) can lead to huge economic losses. Vibration and lubrication oil monitoring are the widely implemented CM strategies in order to monitor the condition of wind turbine gearbox [2,3,4]. Application of a suitable signal processing approach assisted with machine learning algorithms has received considerable attention and many authors have devoted their efforts to detect the defects present in bearings and HYPERPARAMETER OPTIMIZATION FOR ENABLING MULTI-LEVEL FEATURE CLASSIFICATION IN A WIND TURBINE GEARBOX. In order to bridge these gaps, the current investigation attempts to propose a multi-level classification scheme which is capable of classifying the defects by stage, component, type of defect and severity level. The machine learning algorithm that best suits for carrying the multi-level classification is investigated

Methods
Results
Conclusion

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