Hybrid Coatings of Chitosan-Tetracycline-Oxide Layer on Anodized Ti-13Zr-13Nb Alloy as New Drug Delivery System

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Titanium alloys are widely used in orthopedic and dental implants, yet their limited bioactivity and bacterial resistance remain critical challenges. This study aimed to enhance the surface performance of a Ti-13Zr-13Nb alloy through the formation of a porous oxide layer and the application of a bioactive, drug-loaded coating. Porous oxide layers composed of Ti, Zr, and Nb oxides with fluoride incorporation were fabricated using a novel anodizing process. The fluoride-assisted electrochemical mechanism controlling oxide growth was elucidated through SEM and EDS analyses. The anodized surface exhibited reduced microhardness, beneficial for minimizing stress-shielding effects. Subsequently, chitosan–tetracycline composite coatings were produced via EPD and compared with dip-coating method. Characterization by ATR-FTIR, optical microscopy, SEM, and UV-VIS spectroscopy confirmed the formation of uniform, adherent, and moderately porous coatings with sustained drug release when produced by EPD, while dip-coated layers were less homogeneous and released the drug faster. Microhardness testing revealed improved mechanical integrity of EPD coatings. The developed chitosan–tetracycline–oxide layer system provides tunable nano/microgram-scale drug release and enhanced surface functionality, offering promising perspectives for acute and medium-term regenerative and antibacterial biomedical applications.

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Comparison with the osteoconductivity and bone-bonding ability of the iodine supported titanium, titanium with porous oxide layer and the titanium alloy in the rabbit model.
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TiO2 nanotubes formed by anodization in fluoride-containing electrolytes have been extensively examined due to their wide rage of applications. It is reported that fluoride ions move faster to the interface between anodic oxide layer and underlying Ti substrate, forming a fluoride-rich layer at the interface as the ionic radius of fluoride ion is smaller compared to that of oxygen ion. The fluoride-rich layer is also reported to decrease the adhesion of the anodic oxide layer to the substrate. Therefore, the formation of nanotubular oxide layer in fluoride-free electrolytes is highly desired. In the present work, we examined the formation of nanotubular oxide layers on pure Ti in highly concentrated sulfuric acids. Specimens with the dimension of 5 mm x 80 mm x 0.6 mm were prepared from pure Ti sheet (purity ; 99.5%). Prior to anodization, the specimens were cleaned in acetone, methanol and deionized water, successively. Anodization was carried out in highly concentrated sulfuric acids at elevated temperatures using two-electrode configuration cell with platinum counter electrode. The applied voltage was increased with the sweep rate of 1 V/s to desired voltages and then kept at the voltages for various durations. After the anodization, the surface of the specimens was cleaned with deionized water and dried. The structure of the surface was evaluated using FE-SEM. In a highly concentrated sulfuric acid, the anodic current increased with increasing the applied voltage and after switching constant voltage, decreased with time. The formation of oxide layer was confirmed at the surface, but no porous structure was visible. However, a porous structure was observed on the specimen above the electrolyte surface, indicating that the anodization occurred under the meniscus consisting of highly concentrated sulfuric acids. The optimization of water concentration in sulfuric acid and temperature led to the formation of porous structure on pure Ti. This indicates that porous oxide layers can be formed in fluoride-free electrolytes although further optimization is required to improve the ordering of pores.

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  • Cite Count Icon 16
  • 10.1021/am400398d
Preparation and Characterization of Microporous Layers on Titanium by Anodization in Sulfuric Acid with and without Hydrogen Charging
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The formation of microporous oxide layers on titanium (Ti) by anodization in sulfuric acid (H2SO4) solution and the influence of prior hydrogen charging on their properties are examined using electrochemical techniques, scanning electron microscopy, grazing incident X-ray diffraction, and X-ray photoelectron spectroscopy. When Ti is anodized in 1 M aqueous H2SO4 solution at a high direct current (DC) potential (>150 V) for 1 min, a porous surface layer develops, and the process takes place with spark-discharge. Under these conditions, oxygen evolution at the Ti electrode proceeds vigorously and concurrently with the formation of anodic oxide. The oxygen gas layer adjacent to the Ti surface acts as an insulator and triggers spark-discharge; the latter stimulates the development of pores. In the absence of spark-discharge, the oxide layer has extended surface roughness but low porosity. A porous oxide layer can be prepared by applying a lower DC voltage (130 V) and without spark-discharge, but Ti requires prior hydrogen charging by cathodic polarization in 1 M aqueous H2SO4 solution. Mott-Schottky measurements indicate that the oxide layers are n-type semiconductors and that the charge carrier density in the anodic oxide layer on the hydrogen-charged Ti is lower than in the case of untreated Ti. The hydrogen charging also affects the flat band potential of the anodic oxide layers on Ti by increasing its value. The reduced charge carrier density brought about by hydrogen charging decreases the oxide layer conductivity and creates favorable conditions for its electrical breakdown that stimulates the development of pores. The porous layer on the hydrogen-charged Ti consists of anatase and rutile phases of TiO2; it has the same chemical composition as the porous layer obtained on untreated Ti. X-ray photoelectron spectroscopy measurements show that prior hydrogen charging does not affect the thickness of anodic oxides on Ti. The porous oxide layer on Ti enables the growth of hydroxyapatite, thus revealing good bioactivity in simulated body fluids.

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Formation of Titanium Oxide by Thermal-Electrochemical Process on the Blasted Titanium Alloys Substrate
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Titanium oxide is believed as one of the key factors that influence the excellent corrosion properties as well as biocompatibility of titanium alloy. In the present research, thermal-electrochemical anodizing processes were performed in order to form thick layer of titanium oxide on titanium alloys (Ti6Al4V) surface. Oxidation temperature, blasting and anodizing voltage were selected as the evaluated parameters process at the present study. It was observed that temperature plays important role in the formation of oxide layer, where the thickness of the oxide increases significantly as temperature increases. However, for the case of oxide layer formed by thermal oxidation at temperature of 950oC, oxide layer on the non-blasted sample become easily peel off, whereas oxide layer on the blasted sample shows good adhesion properties. In addition, oxide layer on the blasted samples also have thicker layer as compared with oxide on the non-blasted sample. On the other hand, it was observed that further oxidation by anodizing at 43V and 63V create finer oxide layer by the filled up of porosity on the existing oxide layer. However decreasing of oxide layer thickness was also observed after anodizing, which is predicted due to the breaking up the outer oxide layer during anodizing process.

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