Hot corrosion studies of a salt‐coated Ni‐based superalloy under flowing wet air and sulfur vapor ambient

Abstract

AbstractCorrosion of a salt‐coated Ni‐superalloy has been studied at 900°C under a wet air and sulfur vapor ambient. The corrosion thickness, after an incubation of ~60 hr, linearly increases with the corrosion time t and the onset of surface spallation occurred at t ≈ 60 hr. The corroded layer consists of a corrosion front dominated by Cr3S4 scales and linear precipitate structures, an inner corrosion layer dominated by Ni3S2 and NiO, and an outer corrosion layer dominated by Al2O3 networks surrounding the Ni3S2 and/or NiO scale structures. The corrosion mechanism is discussed based on the coexistence of H2O, sulfur, and oxygen.