Abstract

The present study represents a new processing route by which high-strain-rate superplasticity can be obtained in a two-phase, Fe-base alloy. For this study, an ultrahigh-carbon steel containing 10 wt.% Al (UHCS-10Al) was processed by a powder-metallurgy technique. Mechanical attrition was used to introduce a large degree of cold work into pre-alloyed powders, creating the very fine microstructural features necessary for high-strain-rate superplasticity. Because this material contains two phases, {alpha}-Fe and {kappa}-carbide (Fe{sub 3}AlC{sub x} where x = 0.5 to 1), in the range of processing temperatures, a fine grain size was produced upon consolidation and retained during deformation. It is this fine grain size which is responsible for the high-strain-rate superplastic behavior observed.

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