Hierarchical ultra-thin porous Co3O4 nanosheets derived from mixed phase α- and β-Co(OH)2 for high sensitivity and ppb-level acetone sensing

Abstract

Addressing the energy loss of carriers during transmission and achieving high sensitivity detection of target gases facilitates the synthesis of trace-level acetone sensors, which is of great significance in the fields of air quality early warning, health monitoring, and industrial safety monitoring. Here, we propose a strategy where, under hydrothermal conditions, the content of mixed-phase α- and β-Co(OH)2 is regulated by varying the protonation level of 2-methylimidazole in different solutions, leading to the formation of porous monocrystalline Co3O4 microflower structure. The microflower is assembled from ultrathin nanosheets, and the 3D-interconnected macroporous and mesoporous structure provides high surface area and gas diffusion channels. The monocrystalline and two-dimensional structures favor high carrier mobility, enhancing the signal-to-noise ratio. Furthermore, the thickness of the Co3O4 nanosheets is less than twice the Debye length, making their electrical properties completely dependent on surface. DFT calculations also indicate that the few layers Co3O4 model is conducive to acetone adsorption. The Co3O4 sensor exhibits exceptional gas sensing performance towards acetone, with favourable sensitivity (16.83 to 10 ppm), selectivity, and stability, as well as an ultra-low practical detection limit of 10 ppb. Rich point defects and line defects play a significant role in improving the surface activity of the sensitive material as well. This research offers a pathway for designing sensors with exceptional gas sensitivity by employing a straightforward method to control the morphology of sensitive materials, combined with defect engineering to enhance sensing activity.