Abstract
In the present work the harmonic structure design has been successfully applied for achieving a combination of high strength and high ductility, simultaneously, in a two-phase steel. The compacts of two-phase stainless steels with harmonic structure were prepared by controlling mechanical milling (MM) of pre-alloyed stainless steel powders followed by spark plasma sintering. The controlled MM leads to the formation of severely deformed "shell" region, wherein the subsurface region in the immediate vicinity of the powder surface consists of a nanocrystalline structure followed by the inner region consisting of dislocation cell structure. These severely deformed regions form fine-grained network during subsequent sintering, resulting in Harmonic structure. This networked structure displayed high strength, high ductility, and better uniform plastic deformation as compared to the homogeneous fine/coarse grained structure. Such a unique combination of properties in the two-phase stainless steel powder compacts was found to be associated with the ability of the harmonic structure to evenly distribute the strain during plastic deformation.
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