Abstract

In order to conduct high-precision measurement of the LIPS-300 ion thruster grid deformation in a vacuum, high-temperature, and plasma environment, a noncontact videometrics system using a telemicroscope was designed. Based on the captured image, the interactive partitioning edge detection method (IPEDM) was used to obtain stable and clear edges of multiple circular cooperative targets. Meanwhile, magnification factor calibration, rotation angle correction, and subpixel-level grid deformation measurement were performed with cooperative targets. The measurement results show that under the power of 750 W in the discharge chamber, the maximum thermal deformation of the screen grid is 1120 μm, and the gap between the screen grid and the accelerator grid is reduced by 420 μm. An accuracy assessment of the system shows that the grid deformation measurement accuracy is better than 12 μm, and the system satisfies the requirement of high-precision real-time measurements of the grid thermal deformation of the ion thruster under the discharge-chamber-running condition and the plasma-beam-extraction condition.

Highlights

  • The LIPS-300 is a high-power high-thrust gridded ion thruster which has been designed for the new generation of large-scale truss-type satellite platforms in China [1]

  • Based on the principle of videometrics [20,21], we propose an installation scheme of the cooperative targets that can measure the deformation of the three-grid ion optics, and improve the measurement accuracy by using subpixel positioning

  • If the X-axes of the camera coordinate system and the probe coordinate system are not projected parallel in the XY-plane due to the angle error caused by the installation of the camera or the ion thruster, the displacement direction of the cooperative target will not be perpendicular to the optical axis of the camera and the measurement result will contain errors

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Summary

Introduction

The LIPS-300 is a high-power high-thrust gridded ion thruster which has been designed for the new generation of large-scale truss-type satellite platforms in China [1]. Based on the improvement of the above problems, Soulas [13] measured the thermal deformation of the grid using a telemicroscope and bolted probes This measurement method could operate under the condition of the ion thruster with the plasma beam, and the grids’ thermal deformation and hot gap of the NASA Solar Electric Propulsion Technology Readiness (NSTAR) thruster 30 cm titanium ion optics were measured successfully. In order to further optimize the direct measurement method of grid thermal deformation and meet the actual measurement requirements of the LIPS-300 ion thruster, this paper improves the measurement method of Soulas and designs a set of grid thermal deformation measurements system using a telemicroscope. The high-precision real-time measurement of grid deformation is realized based on the software written by MATLAB (version 2017b)

Measurement
Software and Test Procedure
Algorithm
Targets Positioning and Calibration of Magnification Factor
Calibration of Rotation Angle in the Coordinate System
Calibration of Rotation Angle in The Coordinate System
The camera
Experiment
Equipment Installation and Running Conditions
VA-1 Experiment Results
VA-2 Experiment
Analysis of Factors that Affect Accuracy
Accuracy
Grids Deformation Characteristics
Conclusions

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