Ginger essential oil-infused pectin-alginate films for extending sliced bread shelf life

خواص مکانیکی خمیر نقش مهمی در صنایع پخت ایفا می‌کنند و در مواردی از قبیل تثبیت افزودنی‌ها و مطالعه تاثیر آنها بر سایر خواص خمیر و نان می‌توانند مورد توجه واقع شوند. در این پژوهش، از روش‌های چندمتغیره متقارن (تعیین ضرایب همبستگی و آنالیز مولفه‌های اصلی) و نامتقارن (سطح پاسخ و رگرسیون حداقل مربعات جزئی) به‌منظور مطالعه تاثیر اجزاء ژل بهبوددهنده بر خواص مکانیکی خمیر نان بربری، ارتباط خواص مکانیکی خمیر با سایر خواص خمیر و نان و نیز بهینه‌سازی فرمول ژل استفاده گردید. نمونه‌های ژل بهبوددهنده، محتوی 0 تا g100/g 5/0 سدیم استئاروئیل لاکتیلات، داتم و پروپیلن گلیکول بودند. نتایج نشان داد که با توجه به تغییر مقدار و نوع اجزاء فرمولاسیون ژل، دامنه وسیعی از تغییرات در خواص مکانیکی خمیر ایجاد می‌شود و از اختلاط g100/g 5/0 سدیم استئاروئیل لاکتیلات، g100/g 5/0 داتم و g100/g 5/0 پروپیلن گلیکول بهترین حالت حاصل می‌گردد. ضرایب همبستگی بین خواص مکانیکی خمیر با خصوصیات فارینوگرافی خمیر، کیفیت، جنبه‌های حسی، پردازش تصویر و ماندگاری نان بررسی گردید. همچنین آنالیز مولفه‌های اصلی ثابت نمود که قادر به استخراج اطلاعات مناسبی است و می‌تواند به‌عنوان یک روش آسان برای تحلیل و تفسیر خواص مکانیکی خمیر و ارتباط آنها با سایر خواص خمیر و نان مورد استفاده قرار گیرد. مدل‌های رگرسیونی حداقل مربعات جزئی نیز برای تعیین ارتباط بین خصوصیات مکانیکی خمیر با خصوصیات فارینوگرافی خمیر، خصوصیات کیفی، حسی، پردازش تصویر و ماندگاری نان به‌کار برده شد. نتایج حاصل از آنالیزهای آماری نشان داد که خصوصیات مکانیکی خمیر، قادر به پیشگویی حداقل 50% از خصوصیات خمیر و نان هستند.

Pane Toscano DOP, a traditional sourdough bread from Italy, has a limited shelf life, typically lasting only a few days. Extending its shelf life without the use of synthetic preservatives is essential to meet the rising demand for clean-label products and to reduce food waste. This study aimed to identify the most effective packaging strategy to extend the shelf life of Pane Toscano DOP. Two packaging systems were evaluated: single-package and bag-in-bag systems. In the single-package setup, bread was packaged in PET/PE under different headspace conditions: ambient air (C1), air + Everfresh® Spray (EVF, a natural aromatic extract) (C2), CO2 only (C3), and CO2 + EVF (C4). In the bag-in-bag system, bread was first placed in a PLA primary package containing air and then enclosed within a PET/PE secondary package filled with either air (T1), air + EVF (T2), CO2 only (T3), or CO2 + EVF (T4). Shelf life of bread under different packaging conditions was evaluated based on the appearance of visible mold growth. T4 exhibited the longest shelf life, maintaining acceptable quality for 41 days, followed by T3 with 34 days. Air packaged samples C1 and T1 had the shortest shelf life of only 6 days, while C2, T2, and C3 each maintained quality for 20 days. These findings demonstrate that the use of modified atmosphere packaging, bag-in-bag systems, and aromatic headspace extracts can significantly extend the shelf life of artisanal breads, such as Pane Toscano DOP. This approach offers viable alternatives to synthetic preservatives while maintaining traditional product formulations.

ABSTRACT- Considering health and economic issues, today, consumers have become more concerned with foods which contain natural ingredients. Hence, in this study, the effects of plum concentrate and puree which were incorporated into the Taftoon bread formulation at different levels on the rheological, baking properties and shelf life of bread were evaluated. Results showed that addition of plum concentrate and puree improved the quality and shelf life of Taftoon bread. Plum puree was effective in improving dough development time, mixing tolerance index and dough softening while concentrate affected stability and water absorption. Bread containing 4% plums puree had the lowest hardness compared with other samples. Image processing analyses showed that both concentrate and puree improved browning in Taftoon bread. Therefore, plum concentrate and puree can be used as a humectant to improve the quality and shelf life of Taftoon bread.

This study aimed to determine the effects of carbon dioxide concentration in modified atmosphere packaging (MAP) on the quality criteria and shelf life of whole wheat flour bread. Four different concentrations of CO2 and N2 gases (30% CO2 + 70% N2, 50% CO2 + 50% N2, 70% CO2:30% N2 and 100% CO2) were applied to the bread samples, which were packaged with PA/EVOH/LDPE (polyamide/ethylene vinyl alcohol/low‐density polyethylene). The samples were stored at room temperature (25°C ± 1°C) for 13 days. The control group was packaged using BOPP (bi‐oriented polypropylene) under atmospheric air as in traditional current use. The effects of MAP on headspace gas analysis, pH, moisture content, water activity, water‐holding capacity, blue value, hardness, total mould and yeast count and sensory evaluation were analysed on days 0, 3, 4, 5, 7, 10 and 13. The results showed that the most effective gas combination in extending the shelf life of whole wheat bread was 100% CO2, and its shelf life was 10 days, whereas it was only 3 days for the control group. Increasing concentrations of CO2 significantly affected mould and yeast growth. As the CO2 concentration increased, the bread exhibited higher water‐holding capacity and blue values, which are important indicators for bread staling. An improved preservation of sensory properties was observed in proportion to increasing CO2 concentrations. However, the CO2 gas concentration did not affect the hardness of the bread. Overall, the study suggests that MAP technology, particularly using 100% CO2, can effectively extend the shelf life of whole wheat flour bread without the need for preservatives, not only extending the microbiological shelf life but also increasing the sensory shelf life. The species that grew in air‐packaged samples were suppressed under modified atmosphere conditions and chalk mould fungi were the dominant and shelf life‐impacting species in the MAP samples. These findings could be beneficial in reducing bread wastage, which is a critical issue in today's society due to the limited shelf life of bread caused by rapid microbiological deterioration or staling.

The objective of this study was to improve the shelf life and nutrition quality of bread by combination of part‐baked frozen technology and white wheat flour replacement with 0, 10, 20 and 30% (w/w) of whole oat flour (WOF). Part‐baked breads were produced at 200C for 7 min followed by freezing at −18C for 1, 7, 14, 21 and 28 days and re‐baking at 230C for 8.5 min. Increasing the level of WOF enhanced water absorption, dough development time and dough softening while reduced dough stability time. Peak viscosity, trough and final viscosities reduced while pasting temperature increased. Baking weight loss increased with frozen storage time but reduced with addition of WOF. Frozen storage time and flour replacement enhanced bread density and firmness. Inclusion of maximum 10% WOF resulted in bread with similar sensory properties to those of control with a minimum shelf life of 28 days at −18C.Practical ApplicationsOat grains are well known for their health benefits and have been used in bread and other foods to improve their nutritional value. Oat bread has been produced already by conventional methods, while there is little information to show the possibility of production of oat bread using part‐baked frozen breads technology. This technology has a growing market as it can enhance the quality and shelf life of the bread. The results of this research indicated that replacement of maximum 10% wheat flour with whole oat flour can result in satisfactory part‐baked bread with frozen shelf life of 28 days. This study can provide further information on application of whole oat flour as an excellent source of dietary fiber (mainly β‐glucan) and bioactive compounds with health benefits in bread production industry in order to respond to the increasing demand for a wider variety of healthy breads with longer shelf life.

Starch extracted from chayote root is a carbohydrate polymer ideal for producing edible films, especially when combined with essential oils. This study develops starch‐based edible films incorporating rosemary (E‐RO) or cinnamon (E‐CO) essential oil and assesses their effectiveness in extending bread's shelf life. Films with essential oils exhibit significantly higher (p < 0.05) water vapor permeability compared to control films without oil. Tensile strength and elongation tests show that films stored at low water activity (aw < 0.443) have greater strength and lower elongation (p < 0.05) than those stored at high water activity. Additionally, essential oils significantly enhance the films' antimicrobial and antifungal activity against selected microorganisms. Edible films with essential oils are fully degraded around day 18, while control films degraded by day 15. Bread coated with these films is stored at different temperatures to analyze effects on physicochemical properties and hardness. Sensory analyses reveal that coated bread receives overall acceptance scores (7.61–8.64) similar to control bread and show delayed mould growth during the 15‐day storage period. These findings suggest that chayote root starch‐based films with essential oils have strong potential as active food coatings, effectively extending the shelf life of stored bread.

Bread dough is usually fermented with yeast but in the present study sourdough lactic acid bacteria (Lactobacillus bulgaricus) alone and in combination with yeast (Saccharomyces cerevisiae) were used to determine their effect on the shelf life and sensory characteristics of bread at different intervals of storage. Lactic acid bacteria improved the sensory characteristics of bread such as volume, evenness of bake, character of crust, grain of bread, colour of bread crumb, aroma, taste and texture of bread and extended shelf life of bread by inhibiting the growth of microbes.

PurposeWheat is the staple food in many parts of the world and bread is one of the most important products of wheat flour. There is a need for innovations in bread making to increase its shelf life and consumer's attraction. Fermentation is mostly done by yeast but it does not produce appreciable amounts of organic acids, which are required to enhance the shelf life of bread. The present study aims to determine the effect of bacterial and yeast culture blends on the quality and shelf life of sourdough bread and to observe the sugar utilization during fermentation.Design/methodology/approachThree treatments were made using different blends of bacterial cultures (homo‐fermentative and hetero‐fermentative) and baker's yeast compared with a control having only baker's yeast. Chemical analysis, sugar utilization (Sucrose, glucose and fructose) through high performance liquid chromatography, sensory characteristics (both internal and external) and microbial count (Bacterial and fungal count) for each treatment were conducted at different storage intervals.FindingsThe hetero‐fermentative bacteria i.e. Lactobacillus plantarum along with baker's yeast exhibited the best results regarding the utilization of sugars during fermentation (after 3 h of fermentation 0.0158 mg/ml sugar remained), objective evaluation of bread and its sensory characteristics. The bread prepared using the blend of hetero‐fermentative bacteria (0.5 per cent) and yeast (0.5 per cent) also showed greater resistance against bacteria (9×101 cfu/g after 60 h of storage) and mold (1.1 × 102 cfu/g after 60 h of storage) growth.Research limitations/implicationsHetero‐fermentative bacteria along with baker's yeast can be utilized in sour dough to improve major bread characteristics. This study is a step further in improving the shelf life of sourdough.Originality/valuePresently only baker's yeast is being used by bread industry for fermentation purpose but a blend of bacterial culture along with baker's yeast can give better performance for better quality and shelf life of the bread.

In recent days, there has been a general increase in the number of consumers who reject all synthetic additives in food; however research has revealed many novel applications for plum and raisin products as functional natural bakery ingredients. Raisin and prune concentrate and commercial sorbitol were incorporated into the Barbari bread formulation at different levels and their effects on the rheological, baking properties and shelf life of breads were evaluated. Supplemented dough absorbed more water than control. The presence of sorbitol, raisin and prune concentrate slightly increased dough development time. Firmness of breads decreased about the 15% for bread containing 4% raisin concentrate and 40% for bread containing 4% prune concentrate, and 40% for 1% sorbitol. Addition of raisin and prune concentrate showed more reduction in water activity in compare with control. Breads containing raisin concentrate, prune concentrate were sensory rated higher than those with sorbitol and control. Results showed that, raisin and prune concentrate could be used as a natural ingredient to prolong the shelf life and improve baking quality of Barbari bread.

The investigation of a complex process, such as the bread making process, can be greatly favored by the approach of statistical design of experiments. Using simple first order factorial designs, reliable models were constructed investigating the effects of salt, sugar, sorbic acid, calcium propionate, vegetable fibers, fat and emulsifier on the shelf life of bread (optimization parameter). These effects were in general linear. An exception was observed in the case of use of calcium propionate where an interaction between salt and sugar was determined. The effects of all significant factors on optimization parameter were reasonable. Sorbic acid and calcium propionate proved to be more effective preservatives than salt and sugar by an order of magnitude. Antifungal efficiency of sorbic acid was found to be about three times that of calcium propionate. Prolongation of shelf life reached 117% for sorbic acid and 63 % for calcium propionate, when salt and sugar were fixed to their basic levels. Vegetable fibers had a detrimental effect on shelf life greatly decreasing it by as much as 65 % of the control samples (without fibers). Addition of fat and emulsifier in the dough showed a slightly negative effect on the mould‐free shelf life of bread.

Fresh bread has high potential for creating food waste that increases every year, because of its relatively short shelf life of 3-4 days after leaving the baking process. One way to extend the shelf life of bread is by using charcoal. Nipah fronds contain lignin elements that are good for charcoal. This study aims to determine the characteristics of charcoal from nipah fronds, the effectiveness of charcoal's ability to extend the shelf life of fresh bread, the effect of burning time, particle size and adsorbent mass on the storage time of fresh bread, the effect of the ratio of nipah frond adsorbent to commercial silica gel on the storage time compared to quality requirements of fresh bread of SNI 01-3840-1995 2013. Charcoal characterization includes quality tests based on SNI No. 06-3730-1995 on technical charcoal, namely water content and iodine absorption parameters and also Scanning Electron Microscopy (SEM) test. Based on the results of the study, charcoal from nipah frond waste has characteristics of water content that have met the quality standards of SNI 06-3730-1995 and in iodine absorbency only samples with pyrolysis time of 4 hours that have met the quality standards of SNI 06-3730-1995. Giving variations in charcoal burning time, mass and particle size of adsorbent powder affects the shelf life and quality requirements of fresh bread. Adsorbent packaging using teabags and silica gel paper can extend the shelf life of fresh bread up to 27 hours compared to those without adsorbent.

The object of the study is bread made from medium rye flour enriched with rowan powder. The study is devoted to the formation of quality and increase of the shelf life of bread. The technology of obtaining powder from Sorbus aucuparia involves freezing fruits, preliminary dehydration by osmotic dehydration, drying and grinding. It was found that rowan powder contains the highest amount of potassium (860 mg/100 g) and 6.7 % crude fiber. Rowan powder contains 1.72 mg/100 g of vitamin C, which gives it antioxidant properties. The experimental samples of bread from medium rye flour were made by the liquid sponge method. Rowan powder was added to samples D1, D2, and D3 in an amount of 5, 10, and 15 %, respectively. The control sample (C) was made according to a standard recipe. The analysis of the physicochemical parameters of bread quality showed that with an increase in the amount of rowan powder added, the acidity of the samples increased, but did not exceed the standard values. Rowan powder did not significantly affect the moisture content of the bread crumb. With the addition of 5 and 15 % powders, the moisture content was 46.7 and 46.6 %, respectively. In sample D2, which contained 10 % rowan powder, the moisture content was the lowest – 45.9 %. The effect of rowan powders on the storage ability of rye flour bread was investigated. It was found that mold appeared on the surface of sample C on the 5th day of storage. In the sample with a rowan powder content of 5 % – on the 12th day of storage, with a powder content of 10 % – on the 21st day of storage. On sample D3, mold was observed on the 16th day of storage. These results indicate that rowan powder can be used as a natural preservative that can significantly increase the shelf life of rye flour bread

Packaging to prolong shelf life of preservative-free white bread

The study was carried out to determine the effect of fermented dough (sourdough) containing lactic acid bacteria on the organoleptic quality and shelf life of bread. Spontaneous fermentation of three commonly used wheat flour was carried out for 120 hours (5 days) at ambient temperature and at 33⁰ C . The average total lactic acid bacteria counts during dough fermentation were 2.0 x 107, 1.8 x 107 and 1.7 x 107cfu/g for flour A, B and C fermented doughs respectively. A total of seven Lactobacillus species were isolated; Lactobacillus fermentum, Lactobacillus sanfransicensis, Lactobacillus casei, Lactobacillus pontis, Lactobacillus brevis, Lactobacillus plantarum and Lactoacillus acidophilus. Percentage overall acceptance of the experimental bread samples was highest (79.00%) in the bread samples with 20% fermented dough concentration. The highest minimum mould-free shelf life was 8 days in both the 15% and 20% fermented dough bread as compared to the control bread baked with yeast and commercially purchased bread. Finally, the use of fermented dough in bread production was found to improve the sensory quality and shelf life of bread.

Effect of lavender (Lavandula angustifolia) and melissa (Melissa Officinalis) waste on quality and shelf life of bread