Geometric Segmentation of 3D Scanned Surfaces for Multi-Sensor Coordinate Metrology

Abstract

In modern industry, multi-sensor metrology methods are increasingly applied for fast and accurate 3D data acquisition. These method typically start with fast initial digitization by an optical digitizer, the obtained 3D data is analyzed to extract information to provide guidance for precise re-digitization and multi-sensor data fusion. The raw output measurement data from optical digitizer is dense unsorted points with defects. Therefore a new method of analysis has to be developed to process the data and prepare it for metrological verification. This article presents a novel algorithm to manage measured data from optical systems. A robust edge-points recognition method is proposed to segment edge-points from a 3D point cloud. The remaining point cloud is then divided into different patches by applying the Euclidean distance clustering. A simple RANSAC-based method is used to identify the feature of each segmented data patch and derive the parameters. Subsequently, a special region growing algorithm is designed to refine segment the under-segmentation regions. The proposed method is experimentally validated on various industrial components. Comparisons with state-of-the-art methods indicate that the proposed method for feature surface extraction is feasible and capable of achieving favorable performance and facilitating automation of industrial components.