Abstract

Following the previous paper, “Full two-dimensional model for rolling resistance: Hard cylinder on viscoelastic foundation of finite thickness,” addressing modeling of rigid cylinder rolling against viscoelastic foundation of finite thickness, this paper focuses on the development of a rigorous full two-dimensional semianalytical model for viscoelastic rollers with layered structure rolling against a rigid ground. In this model, the polar coordinate system is used, the solution is expanded into a set of Fourier series corresponding to the angular coordinate, the frequency domain master curves of G′ and G″ characterizing the general viscoelastic properties for a viscoelastic material are used to relate Fourier coefficients, and a special condensed structure model based on the Fourier series is developed to handle viscoelasticity and the rolling contact boundary condition. Examples are given to show the model capabilities to efficiently handle rolling resistance and contact stresses, and capture major characteristics of standing-wave phenomenon, such as sharp rise of rolling resistance, emergence of standing waves and material dynamic softening as the rolling speed approaches a critical value. The methodology may be of interest to industrial roller designers.

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