Full-scale evaluation of an integrated fixed-film activated sludge (IFAS) process for enhanced nitrogen removal

Abstract

One of the two trains of the 37,000 m3/d Annapolis, Maryland step aeration activated sludge treatment plant was modified for single-sludge anoxic-aerobic operation, and then fixed-film media were integrated into the aerobic zone to enhance nitrification. Rope-like Ringlace media was selected for integration, and 30,000 meters were installed in a volume of 475 m3 for a pilot demonstration. The purpose of the integrated fixedfilm media was to upgrade the short hydraulic retention time (HRT) basin (6 hrs nominal) for efficient, yearround nitrogen removal without construction to increase basin volume. An engineering study had concluded that upgrading the facility for year round complete nitrification, without nitrogen removal, would cost US$24 million. The modified train was operated for 12 months, six in the plug-flow MLE configuration, and six in a step-feed configuration. The integrated Ringlace media increased the nitrification rate per unit volume to 225% of that observed in the control section, attaining a value of 1.75 kg/d NH33-N per linear meter at 15°C. The media also increased denitrification in the aerobic media section to the extent that between 30 and 88% of the nitrates formed in the section were denitrified within it, permitting a potential 25% or more reduction in the volume of the anoxic zone. An IFAS retrofit design was developed which incorporated step-feed operation, and reduced the projected construction cost to US$9.2 million.