Abstract

Ultra-high strength hot-stamped steel has been increasingly and widely used for the improvement of the collision safety and lightweight level. The 1500 MPa-grade anti-oxidation hot-stamped steel (AHS-1500), as a newly developed hot-stamped steel, is promising in the automotive industry due to its advantages of anti-oxidation, high strength, high hardenability, and no coating. It is necessary to figure out its fracture failure behaviors and further predict the fracture risk for promoting the large-scale application. In this paper, the fracture behaviors of the AHS-1500 steel plate are investigated by experiments and simulation. The fracture tests are conducted under static and dynamic loads by considering various stress states, namely uniaxial tension, notched static tension, shear, punching, center-hole static tension, and VDA bending. The fracture failure behaviors are obtained. Moreover, an Swift+Hockett-Sherby combined hardening model is adopted to extrapolate the post-necking flow stress to obtain the stress-strain relation at large strains. A fracture failure model is further established based on the GISSMO fracture failure criterion to accurately describe the failure behaviors under various stress states. The nonlinear fracture failure strain and the necking instability strain are determined with the consideration of the influence of element size and strain rate. Finally, the three-point bending experiment of a cap beam part is conducted and simulated to verify the effectiveness of the proposed model. The simulated results match the experimental ones very well, with the absolute relative errors of only 1.4 % and 4.6 % for the peak force and peak displacement, respectively. This research is favourable for contributing to high-precision numerical analysis for the design of automotive structural components and providing technical support for large-scale promotion of the AHS-1500 steel.

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