Abstract

Radial-shear rolling (RSR) of titanium alloy billets was realized in a three-high rolling mill. Experimental rolling was simulated using DEFORM software. The purpose was to reveal how stress-strain state parameters, grain structure and hardness vary along the billet’s radius in the stationary stage of the RSR process. It was also the goal to establish a relation between stress state parameters, hardness and grain structure. Changes in the accumulated strain and the stress triaxiality were established by computer simulation. Hardness and grain size changes were obtained after experimental rolling. The novelty aspect is that both computer simulation and experimental rolling showed that there is a ring-shape area with lowered strength in the billet’s cross-section. The radius of the ring-shape area was predicted as a result of the research.

Highlights

  • Modern classification of metal forming processes introduces radial-shear rolling (RSR) as screw rolling at high values (15–18◦ or more) of the rolls’ feed angle of the rolls [1]

  • The objective of our research was to investigate the relationship between the forming features and the properties formation during Radial-shear rolling (RSR) of titanium alloy billets

  • Radial-shear rolling of Ti-6Al-4V titanium alloy billets with a diameter reduction according to the route 76 mm→65 mm→55 mm→48 mm was done so the diameter reduction was 14%, 15% and 13%

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Summary

Introduction

Modern classification of metal forming processes introduces radial-shear rolling (RSR) as screw rolling at high values (15–18◦ or more) of the rolls’ feed angle of the rolls [1]. Advantages and theoretical background of RSR are provided in detail in [2], and the forming features are given in [1,2]. Radial shear rolling mini-mills [2] are relatively widespread. These mini-mills are explored in Russia [2]. For producing round bars from different materials with unique features. The results of investigation of RSR in mini-mills operating in Germany are given in [3]. The study represents a mathematical model of the process in details. Using an RSR mill located in South Korea, the authors of [4] concluded that

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