Abstract
Basic design methodology for a new small multistage Turbodrill (turbine down hole motor) optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented. Turbodrill is a type of axial turbomachinery which has multistage of stators and rotors. It converts the hydraulic power provided by the drilling fluid (pumped from surface) to mechanical power through turbine motor. For the first time, new small diameter (5-6 cm OD) water Turbodrill with high optimum rotation speed of higher than 2,000 revolutions per minute (rpm) were designed through comprehensive numerical simulation analyses. The results of numerical simulations (Computational Fluid Dynamics (CFD)) for turbodrill stage performance analysis with asymmetric blade’s profiles on stator and rotor, with different flow rates and rotation speeds are reported. This follows by Fluid-Structural Interaction (FSI) analyses for this small size turbodrill in which the finite element analyses of the stresses are performed based on the pressure distributions calculated from the CFD modeling. As a result, based on the sensitivity analysis, optimum operational and design parameters are proposed for gaining the required rotation speed and torque for hard rocks drilling.
Highlights
Basic design methodology for a new small multistage Turbodrill optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented
The results of numerical simulations (Computational Fluid Dynamics (CFD)) for turbodrill stage performance analysis with asymmetric blade’s profiles on stator and rotor, with different flow rates and rotation speeds are reported. This follows by Fluid-Structural Interaction (FSI) analyses for this small size turbodrill in which the finite element analyses of the stresses are performed based on the pressure distributions calculated from the CFD modeling
Since the rate of penetration (ROP) of a fixed cutter drill bit is a product of the depth of cut (DOC) and the rotation speed and because the DOC is primarily produced by the available weight on bit (WOB), in an environment where WOB is limited; high rotation speed is the key driver for ROP, (Beaton & Seale, 2004)
Summary
Basic design methodology for a new small multistage Turbodrill (turbine down hole motor) optimized for small size Coiled Tube (CT) Turbodrilling system for deep hard rocks mineral exploration drilling is presented. Turbodrill is a type of axial turbomachinery which has multistage of stators and rotors It converts the hydraulic power provided by the drilling fluid (pumped from surface) to mechanical power through turbine motor. The results of numerical simulations (Computational Fluid Dynamics (CFD)) for turbodrill stage performance analysis with asymmetric blade’s profiles on stator and rotor, with different flow rates and rotation speeds are reported. The primary role of the rotor is to transform the energy of the drilling fluid into rotational energy for rotating the motor shaft and the drill bit This is achieved by changing the direction of the fluid flow
Sign-in/Register to view highlights & summary Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
