Flow irreversibility versus wear of elbow-reducer connection with gas-solid two-phase flow: A numerical study via CFD-DEM coupling method

Abstract

In industry sectors, such as power, petroleum, and natural gas production, many fluids contain solid particles in gas/liquid-solid two-phase flows. Thus, resistance and wall erosion, which mainly occur at pipe resistance components, such as elbows and reducers, should be considered in the design of conveying pipelines. To examine the interaction of two resistance components, the flow irreversibility versus wear of an elbow-reducer connection with a gas–solid two-phase flow were studied via the CFD–DEM coupling method. The studied connection structures include a reducer at the elbow downstream with distances of 0, 1, and 3 pipe diameters, and a reducer at the elbow upstream with distances of 0, 1, and 3 pipe diameters. Results show that turbulence and wall entropy generation are main reasons for the total entropy generation and flow irreversibility, which are mainly distributed in the interior wall of the elbow and the pipe. The reducer located downstream of the elbow has a good inhibition effect on the fluid with a separation phenomenon. The total entropy generation and maximum erosion rate for the elbow-reducer connections are lower than that for the reducer-elbow connections. Moreover, influences of solid particle mass flow rate and particle size on partial entropy generations, including mean, turbulent, and wall entropy generations, and wall erosion were comparatively analyzed. The simulation results can provide a reference for the design of pipelines to reduce energy consumption and pipeline wear.