Finite Adaptability in Data-Driven Robust Optimization for Production Scheduling: A Case Study of the Ethylene Plant

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A novel adaptive robust optimization methodology called Pareto optimal finite adaptability (POFA) is proposed for production scheduling of the ethylene plant. As an improvement to conventional robu...

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CitationsShowing 10 of 13 papers
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  • 10.1016/j.energy.2024.133558
Deterministic scenarios guided [formula omitted]-Adaptability in multistage robust optimization for energy management and cleaning scheduling of heat transfer process
  • Oct 28, 2024
  • Energy
  • Chao Ren + 4 more

Deterministic scenarios guided [formula omitted]-Adaptability in multistage robust optimization for energy management and cleaning scheduling of heat transfer process

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  • Preprint Article
  • 10.21203/rs.3.rs-3098967/v1
A robust optimal scheduling system based on multi-performance driving for complex manufacturing systems
  • Jul 7, 2023
  • Qingyun Yu + 4 more

Abstract A robust optimal scheduling method driven by multi-objects is proposed for the collaborative optimization problem between dynamic scheduling, preventive maintenance of equipment, and robustness of scheduling schemes in a complex manufacturing system. Firstly, the equipment maintenance task is mapped to the process level, and composite dispatching rules with weight parameters are designed, which flexibly consider equipment maintenance and system processing status. Secondly, the performance-driven ideology is analyzed through two models based on the IWOA-MLP algorithm. Thirdly, the feedback mechanism ideology facilitates adaptive closed-loop optimizations. Finally, a series of experiments were carried out on the simulation platform of a semiconductor manufacturing enterprise in Shanghai. The experimental results show that the proposed robust optimal scheduling system can effectively deal with mixed uncertainty, improve production performances, and maintain highly robust measures.

  • Research Article
  • Cite Count Icon 16
  • 10.1002/aic.17329
Multistage distributionally robust optimization for integrated production and maintenance scheduling
  • May 27, 2021
  • AIChE Journal
  • Wei Feng + 2 more

Abstract In chemical manufacturing processes, equipment degradation can have a significant impact on process performance or cause unit failures that result in considerable downtime. Hence, maintenance planning is an important consideration, and there have been increased efforts in scheduling production and maintenance operations jointly. In this context, one major challenge is the inherent uncertainty in predictive equipment health models. In particular, the probability distribution associated with the stochasticity in such models is often difficult to estimate and hence not known exactly. In this work, we apply a distributionally robust optimization (DRO) approach to address this problem. Specifically, the proposed formulation optimizes the worst‐case expected outcome with respect to a Wasserstein ambiguity set, and we apply a decision rule approach that allows multistage mixed‐integer recourse. Computational experiments, including a real‐world industrial case study, are conducted, where the results demonstrate the significant benefits from binary recourse and DRO in terms of solution quality.

  • Research Article
  • Cite Count Icon 2
  • 10.1016/j.cie.2023.109470
Optimal scheduling of ethylene plants under uncertainty: An unsupervised learning-based data-driven strategy
  • Jul 24, 2023
  • Computers & Industrial Engineering
  • Chenhan Zhang + 1 more

Optimal scheduling of ethylene plants under uncertainty: An unsupervised learning-based data-driven strategy

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  • 10.1016/j.ces.2023.118865
A data-driven strategy for industrial cracking furnace system scheduling under uncertainty
  • May 12, 2023
  • Chemical Engineering Science
  • Chenhan Zhang + 1 more

A data-driven strategy for industrial cracking furnace system scheduling under uncertainty

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  • Cite Count Icon 11
  • 10.1007/s11081-022-09710-x
A Lagrangian dual method for two-stage robust optimization with binary uncertainties
  • Mar 29, 2022
  • Optimization and Engineering
  • Anirudh Subramanyam

This paper presents a new exact method to calculate worst-case parameter realizations in two-stage robust optimization problems with categorical or binary-valued uncertain data. Traditional exact algorithms for these problems, notably Benders decomposition and column-and-constraint generation, compute worst-case parameter realizations by solving mixed-integer bilinear optimization subproblems. However, their numerical solution can be computationally expensive not only due to their resulting large size after reformulating the bilinear terms, but also because decision-independent bounds on their variables are typically unknown. We propose an alternative Lagrangian dual method that circumvents these difficulties and is readily integrated in either algorithm. We specialize the method to problems where the binary parameters switch on or off constraints as these are commonly encountered in applications, and discuss extensions to problems that lack relatively complete recourse and to those with integer recourse. Numerical experiments provide evidence of significant computational improvements over existing methods.

  • Research Article
  • Cite Count Icon 4
  • 10.1109/tcyb.2024.3381084
A Novel Set-Based Discrete Particle Swarm Optimization for Wastewater Treatment Process Effluent Scheduling.
  • Sep 1, 2024
  • IEEE transactions on cybernetics
  • Hong-Gui Han + 2 more

With the escalating severity of environmental pollution caused by effluent, the wastewater treatment process (WWTP) has gained significant attention. The wastewater treatment efficiency and effluent quality are significantly impacted by effluent scheduling that adjusts the hydraulic retention time. However, the sequential batch and continuous nature of the effluent pose challenges, resulting in complex scheduling models with strong constraints that are difficult to tackle using existing scheduling methods. To optimize maximum completion time and effluent quality simultaneously, this article proposes a restructured set-based discrete particle swarm optimization (RS-DPSO) algorithm to address the WWTP effluent scheduling problem (WWTP-ESP). First, an effective encoding and decoding method is designed to effectively map solutions to feasible schedules using temporal and spatial information. Second, a restructured set-based discrete particle swarm algorithm is introduced to enhance the searching ability in discrete solution space via restructuring the solution set. Third, a constraint handling strategy based on violation degree ranking is designed to reduce the waste of computational resources. Fourth, a Sobel filter based local search is proposed to guide particle search direction to enhance search efficiency ability. The RS-DPSO provides a novel method for solving WWTP-ESP problems with complex discrete solution space. The comparative experiments indicate that the novel designs are effective and the proposed algorithm has superior performance over existing algorithms in solving the WWTP-ESP.

  • Preprint Article
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A Unified Framework for Adjustable Robust Optimization with Endogenous Uncertainty
  • Jul 1, 2020
  • Qi Zhang + 1 more

This work proposes a framework for multistage adjustable robust optimization that unifies the treatment of three different types of endogenous uncertainty, where decisions, respectively, (i) alter the uncertainty set, (ii) affect the materialization of uncertain parameters, and (iii) determine the time when the true values of uncertain parameters are observed. We provide a systematic analysis of the different types of endogenous uncertainty and highlight the connection between optimization under endogenous uncertainty and active learning. We consider decision-dependent polyhedral uncertainty sets and propose a decision rule approach that incorporates both continuous and binary recourse, including recourse decisions that affect the uncertainty set. The proposed method enables the modeling of decision-dependent nonanticipativity and results in a tractable reformulation of the problem. We demonstrate the effectiveness of the approach in computational experiments that cover a range of applications, including plant redesign, maintenance planning with inspections, optimizing revision points in capacity planning, and production scheduling with active parameter estimation. The results show significant benefits from the proper modeling of endogenous uncertainty and active learning.

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  • Research Article
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  • 10.1002/aic.17047
A unified framework for adjustable robust optimization with endogenous uncertainty
  • Oct 7, 2020
  • AIChE Journal
  • Qi Zhang + 1 more

Abstract This work proposes a framework for multistage adjustable robust optimization that unifies the treatment of three different types of endogenous uncertainty, where decisions, respectively, (a) alter the uncertainty set, (b) affect the materialization of uncertain parameters, and (c) determine the time when the true values of uncertain parameters are observed. We provide a systematic analysis of the different types of endogenous uncertainty and highlight the connection between optimization under endogenous uncertainty and active learning. We consider decision‐dependent polyhedral uncertainty sets and propose a decision rule approach that incorporates both continuous and binary recourse, including recourse decisions that affect the uncertainty set. The proposed method enables the modeling of decision‐dependent nonanticipativity and results in a tractable reformulation of the problem. We demonstrate the effectiveness of the approach in computational experiments that cover a wide range of applications. The results show significant benefits from proper modeling of endogenous uncertainty and active learning.

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  • 10.1021/acs.iecr.5c01440
A Distributionally Robust Optimization Model for Cracking Furnace Scheduling under Product Price Uncertainty
  • Aug 4, 2025
  • Industrial & Engineering Chemistry Research
  • Chenhan Zhang + 3 more

A Distributionally Robust Optimization Model for Cracking Furnace Scheduling under Product Price Uncertainty

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Mathematical functions are often used to define an engineering design problem and these models are also used to find an optimal solution for the problem. The optimal solutions thus achieved are deterministic in nature and often neglect aberrations in design data as well as in design variables themselves. These uncertainties can manifest in a variety of forms including manufacturing errors, mechanical inaccuracies, and stochasticity in design parameters. This paper presents different robust design optimization methodologies followed by their application on a numerical optimization problem. Some modifications on the existing methods will also be presented. It will be shown that robust design optimization provides a strong framework for handling uncertainty since actual environments parameters are subject to these uncertainties. The methodologies will present robust optimization techniques that will result in designs that are minimally sensitive to input variations making them suitable for problems with uncertain parameters. Ten different robust optimal design methodologies will be briefly discussed and implemented on a quartic multimodal nonlinear test objective - chosen to be Himmelblau’s function. Since many problems arising in engineering design are nonlinear and multimodal, the methodologies discussed can be applied to similar design and quality engineering problems. It will be seen that different robust optimization methodologies vary substantially not only in terms of requirements but also in terms of the solutions they achieve. A summary of these results will be presented at the end.

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