Finite Adaptability in Data-Driven Robust Optimization for Production Scheduling: A Case Study of the Ethylene Plant
A novel adaptive robust optimization methodology called Pareto optimal finite adaptability (POFA) is proposed for production scheduling of the ethylene plant. As an improvement to conventional robu...
741
- 10.1016/j.ejor.2013.09.036
- Oct 6, 2013
- European Journal of Operational Research
24
- 10.1021/ie800331z
- Feb 13, 2009
- Industrial & Engineering Chemistry Research
62
- 10.1016/j.compchemeng.2015.04.012
- Apr 22, 2015
- Computers & Chemical Engineering
125
- 10.1109/tac.2011.2162878
- Dec 1, 2011
- IEEE Transactions on Automatic Control
498
- 10.1016/j.omega.2014.12.006
- Jan 3, 2015
- Omega
143
- 10.1088/0031-9155/50/23/003
- Nov 9, 2005
- Physics in Medicine & Biology
46
- 10.1016/j.compchemeng.2017.10.024
- Oct 25, 2017
- Computers & Chemical Engineering
3
- 10.1016/b978-0-444-63428-3.50070-9
- Jan 1, 2016
- Computer Aided Chemical Engineering
114
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- Aug 1, 2016
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107
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- May 24, 2008
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1
- 10.1016/j.energy.2024.133558
- Oct 28, 2024
- Energy
Deterministic scenarios guided [formula omitted]-Adaptability in multistage robust optimization for energy management and cleaning scheduling of heat transfer process
- Preprint Article
- 10.21203/rs.3.rs-3098967/v1
- Jul 7, 2023
Abstract A robust optimal scheduling method driven by multi-objects is proposed for the collaborative optimization problem between dynamic scheduling, preventive maintenance of equipment, and robustness of scheduling schemes in a complex manufacturing system. Firstly, the equipment maintenance task is mapped to the process level, and composite dispatching rules with weight parameters are designed, which flexibly consider equipment maintenance and system processing status. Secondly, the performance-driven ideology is analyzed through two models based on the IWOA-MLP algorithm. Thirdly, the feedback mechanism ideology facilitates adaptive closed-loop optimizations. Finally, a series of experiments were carried out on the simulation platform of a semiconductor manufacturing enterprise in Shanghai. The experimental results show that the proposed robust optimal scheduling system can effectively deal with mixed uncertainty, improve production performances, and maintain highly robust measures.
- Research Article
16
- 10.1002/aic.17329
- May 27, 2021
- AIChE Journal
Abstract In chemical manufacturing processes, equipment degradation can have a significant impact on process performance or cause unit failures that result in considerable downtime. Hence, maintenance planning is an important consideration, and there have been increased efforts in scheduling production and maintenance operations jointly. In this context, one major challenge is the inherent uncertainty in predictive equipment health models. In particular, the probability distribution associated with the stochasticity in such models is often difficult to estimate and hence not known exactly. In this work, we apply a distributionally robust optimization (DRO) approach to address this problem. Specifically, the proposed formulation optimizes the worst‐case expected outcome with respect to a Wasserstein ambiguity set, and we apply a decision rule approach that allows multistage mixed‐integer recourse. Computational experiments, including a real‐world industrial case study, are conducted, where the results demonstrate the significant benefits from binary recourse and DRO in terms of solution quality.
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2
- 10.1016/j.cie.2023.109470
- Jul 24, 2023
- Computers & Industrial Engineering
Optimal scheduling of ethylene plants under uncertainty: An unsupervised learning-based data-driven strategy
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5
- 10.1016/j.ces.2023.118865
- May 12, 2023
- Chemical Engineering Science
A data-driven strategy for industrial cracking furnace system scheduling under uncertainty
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11
- 10.1007/s11081-022-09710-x
- Mar 29, 2022
- Optimization and Engineering
This paper presents a new exact method to calculate worst-case parameter realizations in two-stage robust optimization problems with categorical or binary-valued uncertain data. Traditional exact algorithms for these problems, notably Benders decomposition and column-and-constraint generation, compute worst-case parameter realizations by solving mixed-integer bilinear optimization subproblems. However, their numerical solution can be computationally expensive not only due to their resulting large size after reformulating the bilinear terms, but also because decision-independent bounds on their variables are typically unknown. We propose an alternative Lagrangian dual method that circumvents these difficulties and is readily integrated in either algorithm. We specialize the method to problems where the binary parameters switch on or off constraints as these are commonly encountered in applications, and discuss extensions to problems that lack relatively complete recourse and to those with integer recourse. Numerical experiments provide evidence of significant computational improvements over existing methods.
- Research Article
4
- 10.1109/tcyb.2024.3381084
- Sep 1, 2024
- IEEE transactions on cybernetics
With the escalating severity of environmental pollution caused by effluent, the wastewater treatment process (WWTP) has gained significant attention. The wastewater treatment efficiency and effluent quality are significantly impacted by effluent scheduling that adjusts the hydraulic retention time. However, the sequential batch and continuous nature of the effluent pose challenges, resulting in complex scheduling models with strong constraints that are difficult to tackle using existing scheduling methods. To optimize maximum completion time and effluent quality simultaneously, this article proposes a restructured set-based discrete particle swarm optimization (RS-DPSO) algorithm to address the WWTP effluent scheduling problem (WWTP-ESP). First, an effective encoding and decoding method is designed to effectively map solutions to feasible schedules using temporal and spatial information. Second, a restructured set-based discrete particle swarm algorithm is introduced to enhance the searching ability in discrete solution space via restructuring the solution set. Third, a constraint handling strategy based on violation degree ranking is designed to reduce the waste of computational resources. Fourth, a Sobel filter based local search is proposed to guide particle search direction to enhance search efficiency ability. The RS-DPSO provides a novel method for solving WWTP-ESP problems with complex discrete solution space. The comparative experiments indicate that the novel designs are effective and the proposed algorithm has superior performance over existing algorithms in solving the WWTP-ESP.
- Preprint Article
- 10.48550/arxiv.2007.00247
- Jul 1, 2020
This work proposes a framework for multistage adjustable robust optimization that unifies the treatment of three different types of endogenous uncertainty, where decisions, respectively, (i) alter the uncertainty set, (ii) affect the materialization of uncertain parameters, and (iii) determine the time when the true values of uncertain parameters are observed. We provide a systematic analysis of the different types of endogenous uncertainty and highlight the connection between optimization under endogenous uncertainty and active learning. We consider decision-dependent polyhedral uncertainty sets and propose a decision rule approach that incorporates both continuous and binary recourse, including recourse decisions that affect the uncertainty set. The proposed method enables the modeling of decision-dependent nonanticipativity and results in a tractable reformulation of the problem. We demonstrate the effectiveness of the approach in computational experiments that cover a range of applications, including plant redesign, maintenance planning with inspections, optimizing revision points in capacity planning, and production scheduling with active parameter estimation. The results show significant benefits from the proper modeling of endogenous uncertainty and active learning.
- Research Article
21
- 10.1002/aic.17047
- Oct 7, 2020
- AIChE Journal
Abstract This work proposes a framework for multistage adjustable robust optimization that unifies the treatment of three different types of endogenous uncertainty, where decisions, respectively, (a) alter the uncertainty set, (b) affect the materialization of uncertain parameters, and (c) determine the time when the true values of uncertain parameters are observed. We provide a systematic analysis of the different types of endogenous uncertainty and highlight the connection between optimization under endogenous uncertainty and active learning. We consider decision‐dependent polyhedral uncertainty sets and propose a decision rule approach that incorporates both continuous and binary recourse, including recourse decisions that affect the uncertainty set. The proposed method enables the modeling of decision‐dependent nonanticipativity and results in a tractable reformulation of the problem. We demonstrate the effectiveness of the approach in computational experiments that cover a wide range of applications. The results show significant benefits from proper modeling of endogenous uncertainty and active learning.
- Research Article
- 10.1021/acs.iecr.5c01440
- Aug 4, 2025
- Industrial & Engineering Chemistry Research
A Distributionally Robust Optimization Model for Cracking Furnace Scheduling under Product Price Uncertainty
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36
- 10.1016/j.apenergy.2021.118148
- Nov 15, 2021
- Applied Energy
Data-driven adaptive robust optimization for energy systems in ethylene plant under demand uncertainty
- Research Article
- 10.1080/02522667.2018.1501922
- Mar 28, 2019
- Journal of Information and Optimization Sciences
Mathematical functions are often used to define an engineering design problem and these models are also used to find an optimal solution for the problem. The optimal solutions thus achieved are deterministic in nature and often neglect aberrations in design data as well as in design variables themselves. These uncertainties can manifest in a variety of forms including manufacturing errors, mechanical inaccuracies, and stochasticity in design parameters. This paper presents different robust design optimization methodologies followed by their application on a numerical optimization problem. Some modifications on the existing methods will also be presented. It will be shown that robust design optimization provides a strong framework for handling uncertainty since actual environments parameters are subject to these uncertainties. The methodologies will present robust optimization techniques that will result in designs that are minimally sensitive to input variations making them suitable for problems with uncertain parameters. Ten different robust optimal design methodologies will be briefly discussed and implemented on a quartic multimodal nonlinear test objective - chosen to be Himmelblau’s function. Since many problems arising in engineering design are nonlinear and multimodal, the methodologies discussed can be applied to similar design and quality engineering problems. It will be seen that different robust optimization methodologies vary substantially not only in terms of requirements but also in terms of the solutions they achieve. A summary of these results will be presented at the end.
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45
- 10.1016/j.ejor.2013.06.003
- Jun 11, 2013
- European Journal of Operational Research
Adaptive and robust radiation therapy optimization for lung cancer
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11
- 10.1016/j.cja.2018.04.018
- May 15, 2018
- Chinese Journal of Aeronautics
Aircraft robust multidisciplinary design optimization methodology based on fuzzy preference function
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57
- 10.1016/j.compchemeng.2014.02.028
- Mar 29, 2014
- Computers & Chemical Engineering
Robust optimization and stochastic programming approaches for medium-term production scheduling of a large-scale steelmaking continuous casting process under demand uncertainty
- Research Article
4
- 10.1016/j.eswa.2023.122797
- Nov 30, 2023
- Expert Systems with Applications
Robust optimization of geoenergy production using data-driven deep recurrent auto-encoder and fully-connected neural network proxy
- Research Article
6
- 10.1016/j.ejor.2013.02.018
- Feb 19, 2013
- European Journal of Operational Research
Robust nonlinear optimization with conic representable uncertainty set
- Research Article
203
- 10.1109/tste.2015.2494010
- Jan 1, 2016
- IEEE Transactions on Sustainable Energy
This paper proposes a two-stage distributionally robust optimization model for the joint energy and reserve dispatch (D-RERD for short) of bulk power systems with significant renewable energy penetration. Distinguished from the prevalent uncertainty set-based and worst-case scenario oriented robust optimization methodology, we assume that the output of volatile renewable generation follows some ambiguous distribution with known expectations and variances, the probability distribution function (pdf) is restricted in a functional uncertainty set. D-RERD aims at minimizing the total expected production cost in the worst renewable power distribution. In this way, D-RERD inherits the advantages from both stochastic optimization and robust optimization: statistical characteristic is taken into account in a data-driven manner without requiring the exact pdf of uncertain factors. We present a convex optimization-based algorithm to solve the D-RERD, which involves solving semidefinite programming (SDP), convex quadratic programming (CQP), and linear programming (LP). The performance of the proposed approach is compared with the emerging adaptive robust optimization (ARO)-based model on the IEEE 118-bus system. Their respective features are discussed in case studies.
- Research Article
1
- 10.1118/1.4925044
- Jun 1, 2015
- Medical Physics
Purpose:Accuracy of dose calculation models and robustness under various uncertainties are key factors influencing the quality of intensity modulated proton therapy (IMPT) plans. In this work, a robust IMPT optimization based on accurate Monte Carlo (MC) dose calculation is developed.Methods:We used an in‐house developed and graphics processing unit (GPU) accelerated MC for dose calculation. For robust optimization, dose volume histograms (DVHs) were computed for each uncertainty scenario at each optimization iteration. A gradient based adaptive method was used to improve the DVHs with adjustable scenario weights. GPUs were employed to accelerate the optimization process. Uncertainties in patient setup and proton range were considered in all cases studied. Additionally, the uncertainty of intra‐fraction relative shift between fields was considered for craniospinal irradiation cases. The adaptive robust optimization method was compared with for clinical cases at several different disease sites.Results:Comparing with the traditional optimization target volume (OTV) based method, the adaptive robust optimization spared critical structures better while maintain the target coverage in clinical cases. For example, the right parotid hot spot dose was reduced from 78.5Gy to 74.5Gy as shown in Fig. 1. For craniospinal irradiation, the adaptive method found the robust solution at field junctions without manual feathering of the match lines. Even for relatively large head‐and‐neck cases and craniospinal cases, the whole process of MC dose calculation and robust optimization can be done within 30 minutes on a system of 100 Nvidia GeForce GTX Titan cards.Conclusion:A robust IMPT treatment planning system is developed utilizing an adaptive method. The treatment planning optimization is based on MC dose calculation and is accelerated by GPU to be clinically viable.This work is supported in part by Varian Medical Systems.
- Conference Article
2
- 10.23919/acc.2017.7963534
- May 1, 2017
In this paper, we propose a data-driven outlier-insensitive adaptive robust optimization framework that leverages big data in industries. A Bayesian nonparametric model - the Dirichlet process mixture model - is adopted to extract the information embedded within uncertainty data via a variational inference algorithm. We then devise data-driven uncertainty sets for adaptive robust optimization. This Bayesian nonparametric model is seamlessly integrated with adaptive optimization approach through a novel four-level robust optimization framework. This framework explicitly considers the correlation, asymmetry and multimode of uncertainty data, and as a result generates less conservative solutions. Additionally, this framework is robust not only to parameter variations, but also to data outliers. An efficient tailored column-and-constraint generation algorithm is proposed for the resulting problem that cannot be solved by any off-the-shelf optimization solvers. The effectiveness and advantages of the modeling framework and solution algorithm are demonstrated through an industrial application in batch process scheduling.
- Research Article
2
- 10.1016/j.ifacol.2017.08.1632
- Jul 1, 2017
- IFAC PapersOnLine
An adaptive robust optimization scheme for water-flooding optimization in oil reservoirs using residual analysis
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434
- 10.1162/evco.2006.14.4.463
- Dec 1, 2006
- Evolutionary Computation
In optimization studies including multi-objective optimization, the main focus is placed on finding the global optimum or global Pareto-optimal solutions, representing the best possible objective values. However, in practice, users may not always be interested in finding the so-called global best solutions, particularly when these solutions are quite sensitive to the variable perturbations which cannot be avoided in practice. In such cases, practitioners are interested in finding the robust solutions which are less sensitive to small perturbations in variables. Although robust optimization is dealt with in detail in single-objective evolutionary optimization studies, in this paper, we present two different robust multi-objective optimization procedures, where the emphasis is to find a robust frontier, instead of the global Pareto-optimal frontier in a problem. The first procedure is a straightforward extension of a technique used for single-objective optimization and the second procedure is a more practical approach enabling a user to set the extent of robustness desired in a problem. To demonstrate the differences between global and robust multi-objective optimization principles and the differences between the two robust optimization procedures suggested here, we develop a number of constrained and unconstrained test problems having two and three objectives and show simulation results using an evolutionary multi-objective optimization (EMO) algorithm. Finally, we also apply both robust optimization methodologies to an engineering design problem.
- Research Article
270
- 10.1287/mnsc.2017.2952
- Feb 1, 2019
- Management Science
We develop a modular and tractable framework for solving an adaptive distributionally robust linear optimization problem, where we minimize the worst-case expected cost over an ambiguity set of probability distributions. The adaptive distributionally robust optimization framework caters for dynamic decision making, where decisions adapt to the uncertain outcomes as they unfold in stages. For tractability considerations, we focus on a class of second-order conic (SOC) representable ambiguity set, though our results can easily be extended to more general conic representations. We show that the adaptive distributionally robust linear optimization problem can be formulated as a classical robust optimization problem. To obtain a tractable formulation, we approximate the adaptive distributionally robust optimization problem using linear decision rule (LDR) techniques. More interestingly, by incorporating the primary and auxiliary random variables of the lifted ambiguity set in the LDR approximation, we can significantly improve the solutions, and for a class of adaptive distributionally robust optimization problems, exact solutions can also be obtained. Using the new LDR approximation, we can transform the distributionally adaptive robust optimization problem to a classical robust optimization problem with an SOC representable uncertainty set. Finally, to demonstrate the potential for solving management decision problems, we develop an algebraic modeling package and illustrate how it can be used to facilitate modeling and obtain high-quality solutions for medical appointment scheduling and inventory management problems. The electronic companion is available at https://doi.org/10.1287/mnsc.2017.2952 . This paper was accepted by Noah Gans, optimization.
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28
- 10.1007/s00158-017-1766-5
- Aug 9, 2017
- Structural and Multidisciplinary Optimization
Optimization techniques combined with uncertainty quantification are computationally expensive for robust aerodynamic optimization due to expensive CFD costs. Surrogate model technology can be used to improve the efficiency of robust optimization. In this paper, non-intrusive polynomial chaos method and Kriging model are used to construct a surrogate model that associate stochastic aerodynamic statistics with airfoil shapes. Then, global search algorithm is used to optimize the model to obtain optimal airfoil fast. However, optimization results always depend on the approximation accuracy of the surrogate model. Actually, it is difficult to achieve a high accuracy of the model in the whole design space. Therefore, we introduce the idea of adaptive strategy to robust aerodynamic optimization and propose an adaptive stochastic optimization framework. The surrogate model is updated adaptively by increasing training airfoils according to historical optimization results to guarantee the accuracy near the optimal design point, which can greatly reduce the number of training airfoils. The proposed method is applied to a robust aerodynamic shape optimization for drag minimization considering uncertainty of Mach number in transonic region. It can be concluded that the proposed method can obtain better optimal results more efficiently than the traditional robust optimization method and global surrogate model method.
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6
- 10.1016/j.energy.2024.131652
- May 15, 2024
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Fast robust optimization of ORC based on an artificial neural network for waste heat recovery
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