Abstract

Shot peening is a mechanical surface treatment to improve the fatigue strength of metallic components. Similarities exist between regular shot peening and conventional industrial clean blasting. However, the main difference between these two processes is the peening media used and the lack of control and documentation of peening parameters. The clean blasting process is not yet qualified to optimize fatigue enhancement, although it holds a similar potential to regular shot peening. Clean blasting is frequently applied to welded components, with the purpose of surface preparation for application of corrosion protection. This article presents the results of regular shot peened double V-groove (DV) butt welds made from construction steels S355N and S960QL, as well as the high strength aluminum alloy Al-6082. The peening parameters are varied widely. Furthermore, the effect of coverage and intensity is investigated to test the robustness of the peening processes. The data is completed with industrially clean blasted welds, representing typical workshop conditions. The overall objective of this work is to derive minimum peening parameters that still allow significant fatigue strength benefits. The presented data show a high robustness of the fatigue results to peening parameters.

Highlights

  • The initial residual stresses were determined for all test series

  • It was noted that the different shot peening parameters had only very testing,fatigue it was strength noted that the differentofshot peening parameters had only little During effect onfatigue the resulting enhancement

  • A benefit was proven only at load stress amplitudes of 60 MPa and less (R = −1), due to a higher residual stress stability. These results show the effect of stress concentration at the weld on the success of shot peening as a post-weld treatment method

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Summary

Introduction

Post-weld treatment of welds for fatigue strength enhancement has become common in many industry applications. In the past few years, mechanical surface treatment methods have become more and more popular in the welding industry. Mechanical surface treatment methods, such as HFMI, utilize different fatigue beneficial effects to some degree [3,4]. These effects are the generation of compressive residual stress, cold work hardening, and geometric changes of the weld profile. The International Institute of Welding (IIW) has already adopted HFMI treatment in terms of a widely accepted guideline [5]

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