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Experimental validation of the tensile monotonic behaviour of novel dry-connections for precast composite concrete walls

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TL;DR

This study evaluates three novel bolted dry-connections for precast composite concrete walls, demonstrating their ability to transfer tensile loads effectively with limited cracking, thereby supporting faster, reusable modular construction while emphasizing quality control for reliable structural performance.

Abstract
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The construction sector is showing renewed interest in prefabrication, particularly in modular construction and building systems based on precast walls. This is mainly due to the current lack of workmanship and construction time. Prefabrication allows for faster construction and more efficient on-site assembly without compromising structural performance. In this context, an innovative eco-efficient precast wall system was developed, combining ultra-high durability concrete with low-cement lightweight aggregates concrete. This paper presents a study addressing the development of novel dry-connections, designed to facilitate the assembly and disassembly of the referenced precast walls, promoting this way the potential reuse of structural elements. The connections were designed to avoid on-site casting, thus significantly reducing workmanship needs. Three new bolted connections were tested for vertical joints between precast walls, considering the tolerances required for the assembly process and the stiffness, strength and ductility necessary for the structural performance. Monotonic tensile tests were conducted to evaluate their structural behaviour. Results show that all connections can effectively transfer a concentrated tensile load to the concrete wall, with limited cracking under service conditions. The main conclusions are presented, together with recommendations for quality control during production to ensure reliable system performance.

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