Abstract
With a view to improve the stability and localization of electrochemical machining of diamond-shaped holes, as well as reducing stray corrosion of side walls, this paper proposes a packet pulse-matched composite feed mode based on linear feed and composite feed modes. After a study of those three feed modes, it is theoretically found that packet pulse-matched composite feed mode enhances the machining stability and localization of diamond holes. Based upon a self-developed vibrating feed ECM machine tool and packet pulse-matched control system, comparative tests conducted between cathode linear, composite, and packet pulse-matched composite feed modes show that packet pulse-matched composite feed mode has the capacity to optimize the process stability and localization of diamond holes markedly.
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