Abstract

Digital Image Correlation (DIC), Acoustic Emission and Electrochemical Noise measurements were applied to study the growth of multiple intergranular cracks as a colony on an Alloy 600 in a tetrathionate solution. Cracks exceeding 55μm in length and 0.45μm in opening were successfully detected by DIC. Moreover, crack population was classified into initiating, active and dormant cracks, active population being the larger one. The emergence and intensification of interactions produced a modification on the colony growth behavior. They range from a mostly surface crack propagation (in the absence of interactions), to in depth propagation predominantly governed by crack shielding.

Highlights

  • Stress Corrosion Cracking (SCC) is a premature degradation process of metals and alloys generated by the synergistic effect of static mechanical loading and environmental factors [1]

  • The present study aims to develop a methodology based on Digital Image Correlation (DIC), Acoustic Emission (AE) and Electrochemical Noise (EN) techniques for characterizing the behavior of an SCC colony considering the individual evolution of each crack

  • Four room temperature SCC constant load tests were performed in a 10 mM K2S4O6 solution and loaded to 80% of the yield stress

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Summary

Introduction

Stress Corrosion Cracking (SCC) is a premature degradation process of metals and alloys generated by the synergistic effect of static mechanical loading and environmental factors [1]. Most nuclear reactors around the world were designed to operate for 30–40 years and are reaching the average age of 30 years [5,6] In this context, much of the safety assessments concerning SCC risk have over-simplified some stages in the aging process, such as initiation and the periods of interactions between several cracks (e.g. shielding effects, coalescence and irregular propagation) [7,8,9,10,11]. Current trends indicate that the lifetime of certain structures is extended by as much as possible, until the reactors are constructed (i.e. IV generation) [3,4,13] The latter implies a better understanding of the growth behavior of multiple cracking, which is modified by both initiation kinetics and crack interactions, in order to adapt the prevailing models

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