Abstract
Existing workpiece quality estimations utilize material removal simulations in combination with dynamic force measurements. The common force measurement method, using plate dynamometer, is not practicable due to space-constrains, high costs and inertial forces in case of 5-axis machining that falsify the measurement considerably. This paper examines the potential of workpiece quality monitoring by the use of a spindle-integrated high-resolution force measurement that uses displacement sensors. Considering the experimentally determined transfer-function between the force at the TCP and the displacement sensor, it is possible to calculate cutting forces during machining. The virtual quality is compared with CMM measurements.
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