Abstract

The introduction of phase change materials (PCMs) into battery thermal management systems (BTMS) can effectively enhance the cooling performance, safety and practical thermal management applications of lithium-ion batteries (LIBs). However, further study is needed to address the low heat conductivity and rapid phase change leakage of PCMs. This study proposed a metal–organic framework based shape-stabilized composite PCM (MOF/expanded graphite (EG) /multi-walled carbon nanotube (MWCNT) /paraffin wax (PW)) to construe battery cooling system, and its effect of battery thermal management is experimentally tested under various conditions. The results show the CPCM reveals a superior thermal management effect under varying ambient temperatures and discharge multipliers and outperforms natural convection. Even in the harsh environment of 40 °C and 3 C, the maximum temperature (Tmax) and Tmax difference (ΔTmax) of the CPCM-cooled module are 61.38 and 2.67 °C, which are 22 and 9 °C below the natural air-cooled module. Remarkably, the ΔTmax of the CPCM-cooled battery module in discharge decreases with the temperature rise at the discharge rate of 3 C, which is the exact opposite to the case of the air-cooled module. Moreover, the ΔTmax of CPCM-cooled module is 1.69, 1.84, 2.67 °C, all below the safe 5 °C at high temperatures (40 °C) as the discharge rate increases. The designed MOF-CPCM cooling system can effectively improve the temperature uniformity and thermal safety of the battery in harsh environments. Therefore, this novel MOF-based CPCM shows great promise in BTM.

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