Abstract

The strength and permeability to gas of ceramic shells are key factors affecting the quality of castings. This research aims to improve the properties of alumina-based ceramic shells (i.e., Al2O3 and SiO2) using a combination of pennisetum fiber and AlF3•3H2O powder. The pennisetum fiber can improve the green strength of ceramic shells, while AlF3•3H2O powder can improve the high-temperature strength of ceramic shells by inducing the generation of mullite (3Al2O3•2SiO2) whiskers at high temperatures. Meanwhile, the mixture of pennisetum fibers and mullite whiskers can also improve the permeability to gas of the ceramic shell. As a result, the modified ceramic shell shows a clear increase in the above-mentioned properties, including 43 % of the green strength, 100 % of the permeability to gas, and 30 % of the thermal diffusion coefficient. In addition, the high-temperature bending strength and deformation under the weight of the ceramic shells are also obtained.

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