Abstract
Regulating carbon fiber with carbon nanotubes (CNTs) is important to improve the interface mechanical properties of composite materials. Therefore, a “thermotropic flash assembly (TFA)” process for the synthesis of CNTs in liquid phase is proposed. This work achieves the continuous and controllable formation of a micro-nano interweaving network of CNTs, with predictions made from a thermal perspective through enhancements to the process. Firstly, 12 working conditions and a large number of sample data are established by microcontrolling carbon fiber energy, and the growth thickness of CNTs is predicted by self-learning algorithm. Secondly, the “liquid-solid-solid” thermotropic growth of CNTs is proposed for the first time, which is different from the existing “gas-liquid-solid” and “gas-solid-solid” growth mechanisms of CNTs. Theoretical deductions and calculations are made for the interfacial temperature, exothermic, and endothermic energies during the growth process, which leads to the determination of a thermal growth space radius of 2.4 μm at the interface. Finally, it is found that the shear strength is increased by at least 27.7 %, although some tensile strength is sacrificed. This work not only points out the direction for low-cost, large-scale and customized control of interface properties, but also lays a theoretical foundation for exploring the growth mechanism of CNTs in an open environment at low temperature.
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